Patents by Inventor Wataru Kosaka
Wataru Kosaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240006947Abstract: A stator (4) has a stator core having a plurality of tooth portions (7), a slot (8) provided between the tooth portions (7) and accommodating a coil (9), and the coil (9) accommodated in the slot (8), the stator has a resin layer (50) provided on an inner surface of the slot (8) and made of an insulating resin composition, a wall surface (a resin layer surface (55) of an inner resin layer (51)) of the resin layer (50) on an inner side of the slot (8) is provided in parallel with a rotating shaft direction, the resin composition of the resin layer (50) contains a thermosetting resin, and the thermosetting resin has a glass transition temperature Tg of 120° C. or higher.Type: ApplicationFiled: December 8, 2021Publication date: January 4, 2024Applicant: SUMITOMO BAKELITE CO., LTD.Inventors: Atsunori NISHIKAWA, Takahiro HARADA, Shinya YAMAMOTO, Wataru KOSAKA
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Publication number: 20230298962Abstract: A power module (10) includes a power semiconductor chip (1) and a Cu circuit (3) having the power semiconductor chip (1) provided on one surface. The power module (10) includes: a sintering layer (2) joining the power semiconductor chip (1) and the Cu circuit (3) by using a sintering paste; and a heat dissipation sheet (4) provided for joining a Cu base plate (5) to the other surface of the Cu circuit (3), in which in a first laminated structure in which the power semiconductor chip (1), the sintering layer (2), the Cu circuit (3), and the heat dissipation sheet (4) are laminated, the total thermal resistance XA in the direction of lamination is equal to or less than 0.30 (K/W).Type: ApplicationFiled: July 2, 2021Publication date: September 21, 2023Applicant: SUMITOMO BAKELITE CO., LTD.Inventors: Takahiro HARADA, Wataru KOSAKA, Shinya YAMAMOTO, Atsunori NISHIKAWA, Masaharu ITO
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Publication number: 20230231432Abstract: A motor (100) includes a stator (6) having a plurality of tooth portions (7), a coil (9) wound around the tooth portions (7), and a slot (8) in which the coil (9) is formed between the tooth portions (7), in which the coil (9) is provided in the slot (8), and a cooling structure for the motor (100) includes a first resin composition with which the slot (8) is filled and which covers the coil (9), and a coil inner side cooling flow path (10) which is provided in a region filled with the first resin composition and extends in a rotating shaft direction, and in which a coolant circulates inside.Type: ApplicationFiled: May 24, 2021Publication date: July 20, 2023Applicant: SUMITOMO BAKELITE CO., LTD.Inventors: Toshihiro TANNO, Wataru KOSAKA, Shinya YAMAMOTO, Atsunori NISHIKAWA, Takahiro HARADA
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Patent number: 8487042Abstract: A resin composition including the following components (A) to (C): (A) polyarylene sulfide resin: 20 wt %<component (A)?60 wt %; (B) hexagonal boron nitride: 8 wt %?component (B)?55 wt %; and (C) flat glass fiber: 15 wt % ?component (C)?55 wt % wherein the amount ratio of each component is a weight percentage relative to the total amount of the components (A) to (C).Type: GrantFiled: May 2, 2008Date of Patent: July 16, 2013Assignee: Idemitsu Kosan Co., Ltd.Inventors: Naoto Okubo, Wataru Kosaka, Eiji Tamura
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Publication number: 20100063192Abstract: A resin composition including the following components (A) to (C): (A) polyarylene sulfide resin: 20 wt %<component (A)?60 wt %; (B) hexagonal boron nitride: 8 wt %?component (B)?55 wt %; and (C) flat glass fiber: 15 wt % component?(C)?55 wt % wherein the amount ratio of each component is a weight percentage relative to the total amount of the components (A) to (C).Type: ApplicationFiled: May 2, 2008Publication date: March 11, 2010Applicant: IDEMITSU KOSAN CO., LTD.Inventors: Naoto Okubo, Wataru Kosaka, Eiji Tamura
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Publication number: 20060247355Abstract: To provide an insulating and thermally conductive resin composition from which a molded article having a high insulating properties and a high thermal conductivity can be produced and which is excellent in moldability, a molded article, and a method of producing the resin composition. The insulating and thermally conductive resin composition of the invention includes at least 30% by volume or more of a thermoplastic resin, 10 to 40% by volume of metallic aluminum type filler, and 5 to 25% by volume of a flame retardant. Particularly, addition of 1 to 10% by volume of a metal powder having a melting point of 500° C. or higher and 1 to 10% by volume of a low melting point alloy having a melting point of 500° C. or lower can provide more isotropic thermal conduction.Type: ApplicationFiled: April 26, 2006Publication date: November 2, 2006Inventors: Wataru Kosaka, Takuji Harano, Yoshikazu Inada
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Publication number: 20030127186Abstract: The present invention provides a method for producing a prepreg from which a laminate stable and superior in quality can be obtained at low cost without air pollution and with saving of resources and energy, and further provides a method for producing the laminate. That is, the present invention provides a method for producing a prepreg, characterized in that a mechanical energy is applied to a mixture comprising a powdered thermosetting resin and a hardener as essential components to bring about a mechanochemical reaction, the resulting powdered resin composition, as it is, or with addition of a fine powder additive having an average particle size of 0.Type: ApplicationFiled: April 4, 2000Publication date: July 10, 2003Inventors: YASUSHI TOMINAGA, TAKAHIRO NAKATA, WATARU KOSAKA, KAZUYUKI NAJIMA
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Patent number: 6534124Abstract: A process for producing an electrolessly plated molded article, which includes molding a resin composition made of a thermoplastic resin having a specific Izod impact strength and a Rockwell surface hardness and an inorganic filler, then treating the surface of the molded article with air blast using an abrasive having a sharp granular shape, and then conducting catalyst coating, activation treatment and electroless plating. It has been possible to apply the electroless plating with a high adhesion strength to the molded article of the thermoplastic resin composition without conducting the chemical etching treatment.Type: GrantFiled: May 31, 2002Date of Patent: March 18, 2003Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Eiji Tamura, Wataru Kosaka, Toshimi Arashi
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Publication number: 20020187267Abstract: A process for producing an electrolessly plated molded article, which includes molding a resin composition made of a thermoplastic resin having a specific Izod impact strength and a Rockwell surface hardness and an inorganic filler, then treating the surface of the molded article with air blast using an abrasive having a sharp granular shape, and then conducting catalyst coating, activation treatment and electroless plating. It has been possible to apply the electroless plating with a high adhesion strength to the molded article of the thermoplastic resin composition without conducting the chemical etching treatment.Type: ApplicationFiled: May 31, 2002Publication date: December 12, 2002Applicant: IDEMITSU PETROCHEMICAL CO., LTD.Inventors: Eiji Tamura, Wataru Kosaka, Toshimi Arashi
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Publication number: 20020188096Abstract: Provided is a polyarylene sulfide resin composition comprising (a) from 30 to 75% by mass of a polyarylene sulfide resin and (b) from 25 to 70% by mass of a filler, and containing (c) from 0.08 to 1.0 part by weight, relative to 100 parts by mass of the sum of (a) and (b), of an oxidized polyethylene wax having an acid value of at least 10 mg KOH/g and a dropping point of not higher than 120° C., or (d) from 0.1 to 1.0 part by weight relative to the same of a silicone oil having a viscosity at 25° C. of from 30 to 6,000 mm2/sec. The mold releasability of the moldings of the composition is improved, not interfering with the mechanical and chemical properties intrinsic to polyarylene sulfide resins.Type: ApplicationFiled: February 28, 2002Publication date: December 12, 2002Inventors: Yutaka Tsubokura, Wataru Kosaka, Kazuhiro Okuyama, Nobuyuki Kojima
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Publication number: 20010051682Abstract: A process for producing an electrolessly plated molded article, which includes molding a resin composition made of a thermoplastic resin having a specific Izod impact strength and a Rockwell surface hardness and an inorganic filler, then treating the surface of the molded article with air blast using an abrasive having a sharp granular shape, and then conducting catalyst coating, activation treatment and electroless plating. It has been possible to apply the electroless plating with a high adhesion strength to the molded article of the thermoplastic resin composition without conducting the chemical etching treatment.Type: ApplicationFiled: July 5, 2001Publication date: December 13, 2001Applicant: IDEMITSU PETROCHEMICAL CO., LTD.Inventors: Eiji Tamura, Wataru Kosaka, Toshimi Arashi
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Patent number: 6299942Abstract: A process for producing an electrolessly plated molded article, which includes molding a resin composition made of a thermoplastic resin having a specific Izod impact strength and a Rockwell surface hardness and an inorganic filler, then treating the surface of the molded article with air blast using an abrasive having a sharp granular shape, and then conducting catalyst coating, activation treatment and electroless plating. It has been possible to apply the electroless plating with a high adhesion strength to the molded article of the thermoplastic resin composition without conducting the chemical etching treatment.Type: GrantFiled: February 22, 2000Date of Patent: October 9, 2001Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Eiji Tamura, Wataru Kosaka, Toshimi Arashi
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Patent number: 6117950Abstract: A polyarylene sulfide resin composition contains a polyarylene sulfide containing at least one group selected from a group consisting of an amino group and an amide group, a polyamide resin, an epoxy resin and, as needed, a filler. A further composition contains 100 parts by weight of the polyarylene sulfide, 0.05 to 5 parts of the epoxy resin, and 5 to 400 parts of the filler. Another type of the resin composition contains the polyarylene sulfide, the polyamide, a compound selected from an acid, an acid anhydride and an acid halide, each having in its molecule not less than two functional groups reactive with the amino group or the amide group, and, as needed, the filler. A further type of the resin composition contains the polyarylene sulfide, the compound and, as needed, an inorganic filler subjected to surface treatment with a silane type coupling agent. A still further type of the resin composition contains the polyarylene sulfide and the compound.Type: GrantFiled: October 6, 1999Date of Patent: September 12, 2000Assignee: Idemitsu Petrochemical Company LimitedInventors: Shinobu Yamao, Wataru Kosaka
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Patent number: 6037422Abstract: A polyarylene sulfide resin composition contains a polyarylene sulfide containing at least one group selected from a group consisting of an amino group and an amide group, a polyamide resin, an epoxy resin and, as needed, a filler. A further composition contains 100 parts by weight of the polyarylene sulfide, 0.05 to 5 parts of the epoxy resin, and 5 to 400 parts of the filler. Another type of the resin composition contains the polyarylene sulfide, the polyamide, a compound selected from an acid, an acid anhydride and an acid halide, each having in its molecule not less than two functional groups reactive with the amino group or the amide group, and, as needed, the filler. A further type of the resin composition contains the polyarylene sulfide, the compound and, as needed, an inorganic filler subjected to surface treatment with a silane type coupling agent. A still further type of the resin composition contains the polyarylene sulfide and the compound.Type: GrantFiled: August 30, 1993Date of Patent: March 14, 2000Assignee: Idemitsu Petrochemical Company LimitedInventors: Shinobu Yamao, Wataru Kosaka
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Patent number: 5231163Abstract: A polyarylene sulfide has an inherent viscosity [.eta..sub.i n h ] of 0.1 to 0.5 dl/g, a weight-average molecular weight of 1.times.10.sup.4 to 2.times.10.sup.5 ; a ratio of the inherent viscosity [.eta..sub.i n h ] to a calculated viscosity [.eta.].sub.calc ([.eta..sub.i n h /[.eta.].sub.calc) of 0.4/1 to 0.8/1; and a degree of whiteness of 50 or higher when measured in accordance with whiteness testing procedures (JIS P8123). The polyarylene sulfide is prepared by reaction by contacting at least one member of a metallic sulfide (A) selected from an alkali metal sulfide and an alkali metal hydrosulfide with a dihalogen aromatic compound (B) and an aromatic compound (C) having three or more than three functional groups in a polar solvent in a molar ratio of the dihalogen aromatic compound (B) to the metallic sulfide (A) [(B)/(A)] ranging from 1.035/1 to 1.300/1 and in a molar ratio of the aromatic compound (C) to the dihalogen aromatic compound (B) [(C)/(B)] ranging from 0.003/1 to 0.05/1.Type: GrantFiled: August 15, 1991Date of Patent: July 27, 1993Assignee: Idemitsu Petrochemical Company, Ltd.Inventors: Wataru Kosaka, Minoru Senga, Norio Ogata, Tatsuya Housaki
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Patent number: 5200271Abstract: A polyarylene sulfide resin composition contains 30% to 75% by weight of a polyarylene sulfide resin (A), 15% to 70% by weight of a fiber reinforcement (B) containing silic acid as a major component and having an average fiber diameter of 15.mu.m or shorter and an average fiber length of 300 .mu.m or longer, and 1% to 25% by weight of a fiber reinforcement (C) containing Al.sub.2 O.sub.3 and SiO.sub.2 as major components in a ratio in weight of Al.sub.2 O.sub.3 to SiO.sub.2 ranging from 0.8 to 1 to 1.3 to 1 and having an average fiber diameter of 7 .mu.m or shorter and an average fiber length of 150 .mu.m or shorter. The composition is remarkable as molding material and a molded article resulting from the composition offers excellent mechanical strength and characteristics for metal plating. The metal-plated, molded article from the composition is particularly excellent in platability such as plate adhesion and plate gloss as well as short etching time.Type: GrantFiled: May 22, 1992Date of Patent: April 6, 1993Assignee: Idemitsu Petrochemical Co., Ltd.Inventor: Wataru Kosaka
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Patent number: 5143951Abstract: An epoxy resin composition for semiconductor sealing, comprising as essential components:(A) an epoxy resin,(B) a phenolic resin curing agent comprising 30-100% by weight, based on the total amount of the phenolic resin curing agent, of a silicone-modified phenolic resin curing agent obtained by reacting a phenolic resin with at least one of silicone compounds represented by the following formulas [I] and [II] ##STR1## wherein ##STR2## A: --R--COOH, ##STR3## or H, R: a lower alkylene group,10.ltoreq.N=l+m+n+2.ltoreq.200,0.ltoreq.m/N.ltoreq.0.1, and 5.ltoreq.N/n.ltoreq.50,(C) an inorganic filler, and(D) a curing accelerator.Type: GrantFiled: October 25, 1990Date of Patent: September 1, 1992Assignee: Sumitomo Bakelite Company LimitedInventors: Ken Ohta, Wataru Kosaka, Kenichi Yanagisawa
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Patent number: 5134190Abstract: A polyarylene sulfide resin composition contains 30% to 75% by weight of a polyarylene sulfide resin (A), 15% to 70% by weight of a fiber reinforcement (B) containing silic acid as a major component and having an average fiber diameter of 15 .mu.m or shorter and an average fiber length of 300 .mu.m or longer, and 1% to 25% by weight of a fiber reinforcement (C) containing Al.sub.2 O.sub.3 and SiO.sub.2 as major components in a ratio in weight of Al.sub.2 O.sub.3 to SiO.sub.2 ranging from 0.8 to 1 to 1.3 to 1 and having an average fiber diameter of 7 .mu.m or shorter and an average fiber length of 150 .mu.m or shorter. The composition is remarkable as molding material and a molded article resulting from the composition offers excellent mechanical strength and characteristics for metal plating. The metal-plated, molded article from the composition is particularly excellent in platability such as plate adhesion and plate gloss as well as short etching time.Type: GrantFiled: February 21, 1990Date of Patent: July 28, 1992Assignee: Idemitsu Petrochemical Company LimitedInventor: Wataru Kosaka