Patents by Inventor Wataru TAKAYAMA

Wataru TAKAYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250226183
    Abstract: A plasma processing apparatus is provided. The apparatus comprises: a plasma processing chamber; a substrate support arranged inside the plasma processing chamber, the substrate support including a lower electrode, an electrostatic chuck, and an edge ring disposed to surround a substrate mounted on the electrostatic chuck; an upper electrode arranged on an upper side of the substrate support; a source RF power supply configured to supply source RF power to generate plasma from a gas; a bias power supply configured to supply bias power; a DC power supply configured to apply a negative DC voltage; an RF filter electrically connected between the edge ring and the DC power supply, and including at least one variable passive element; and a controller configured to control the DC power supply and the variable passive element, and configured to control a voltage of the bias power within a permissible range.
    Type: Application
    Filed: March 28, 2025
    Publication date: July 10, 2025
    Applicant: Tokyo Electron Limited
    Inventors: Natsumi TORII, Wataru TAKAYAMA, Takayuki SUZUKI, Hiroki KATO
  • Publication number: 20250157798
    Abstract: A control program for a plasma processing device that executes plasma processing by supplying source power to a plasma generation source and supplying bias power to a stage on which a substrate to be processed is placed, and the control program causes a computer to observe a peak-to-peak voltage between the source power and the bias power, and adjust the source power supplied to the plasma generation source, the bias power supplied to the stage, a direct-current voltage applied to an outer peripheral member disposed around the stage, and an impedance of a filter circuit connected between a source of the direct-current voltage and the outer peripheral member, the source power, the bias power, the direct-current voltage and the impedance being adjustment parameters for controlling a fluctuation width of the observed peak-to-peak voltage.
    Type: Application
    Filed: January 15, 2025
    Publication date: May 15, 2025
    Applicant: Tokyo Electron Limited
    Inventors: Ryohei TAKEDA, Wataru TAKAYAMA, Muneyuki OMI, Keita YAEGASHI, Sho TOMINAGA, Joji TAKAYOSHI
  • Patent number: 10867777
    Abstract: A plasma processing method includes: plasma-processing a substrate placed on a surface of a placement table while causing a coolant of 0° C. or lower to flow through a coolant flow path formed inside the table; placing a dummy substrate on the surface of the placement table in place of the substrate; and removing a reaction product generated due to the plasma processing of the substrate by the plasma of the processing gas from a peripheral edge portion of the surface of the placement table while heating the surface of placement table by the plasma of the processing gas via the dummy substrate in a state where the dummy substrate is placed on the surface of the placement table.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: December 15, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Wataru Takayama, Muneyuki Omi, Rei Ibuka, Dai Igarashi, Takayuki Suzuki, Takahiro Murakami
  • Patent number: 10707090
    Abstract: A plasma etching method includes a first process of generating a first plasma from a first processing gas that contains fluorine-containing gas and hydrogen-containing gas, by using a first radio frequency power, to etch a laminated film including a first silicon-containing film layer and a second silicon-containing film layer that is different from the first silicon-containing film layer, with the generated first plasma; and a second process that is performed after the first process and includes generating a second plasma from a second processing gas that contains bromine-containing gas, by using a second radio frequency power, to etch the laminated film with the generated second plasma. Unevenness is formed at an interface between the first silicon-containing film layer and the second silicon-containing film layer in the first process, and the unevenness is removed in the second process.
    Type: Grant
    Filed: April 10, 2018
    Date of Patent: July 7, 2020
    Assignee: Tokyo Electron Limited
    Inventors: Wataru Takayama, Sho Tominaga, Yoshiki Igarashi
  • Patent number: 10692729
    Abstract: An etching process method is provided that includes outputting a first high frequency power from a first high frequency power supply in a cryogenic temperature environment where the temperature of a substrate is controlled to be less than or equal to ?35° C., supplying a sulfur fluoride-containing gas and a hydrogen-containing gas, generating a plasma from the supplied sulfur fluoride-containing gas and hydrogen-containing gas, and etching a laminated film made up of laminated layers of silicon-containing films having different compositions with the generated plasma.
    Type: Grant
    Filed: June 16, 2017
    Date of Patent: June 23, 2020
    Assignee: Tokyo Electron Limited
    Inventors: Jin Kudo, Wataru Takayama, Maju Tomura
  • Publication number: 20190304824
    Abstract: A plasma processing apparatus includes a placing table having a placing surface on which a workpiece is placed to be subjected to a plasma processing; an elevator configured to raise and lower the workpiece with respect to the placing surface of the placing table; and an elevator controller configured to control the elevator, during a period until a transfer of the workpiece begins after a completion of the plasma processing on the workpiece, to hold the workpiece at a position where the placing surface of the placing table and the workpiece are spaced apart from each other by a distance that prevents an intrusion of a reaction product, and control the elevator, when the transfer of the workpiece begins, to raise the workpiece from the position where the workpiece is held.
    Type: Application
    Filed: March 29, 2019
    Publication date: October 3, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takayuki SUZUKI, Wataru TAKAYAMA, Takahiro MURAKAMI, Kimihiro FUKASAWA, Shinichiro HAYASAKA
  • Publication number: 20190279850
    Abstract: A plasma processing method includes: plasma-processing a substrate placed on a surface of a placement table while causing a coolant of 0° C. or lower to flow through a coolant flow path formed inside the table; placing a dummy substrate on the surface of the placement table in place of the substrate; and removing a reaction product generated due to the plasma processing of the substrate by the plasma of the processing gas from a peripheral edge portion of the surface of the placement table while heating the surface of placement table by the plasma of the processing gas via the dummy substrate in a state where the dummy substrate is placed on the surface of the placement table.
    Type: Application
    Filed: March 6, 2019
    Publication date: September 12, 2019
    Inventors: Wataru Takayama, Muneyuki Omi, Rei Ibuka, Dai Igarashi, Takayuki Suzuki, Takahiro Murakami
  • Publication number: 20180226264
    Abstract: A plasma etching method includes a first process of generating a first plasma from a first processing gas that contains fluorine-containing gas and hydrogen-containing gas, by using a first radio frequency power, to etch a laminated film including a first silicon-containing film layer and a second silicon-containing film layer that is different from the first silicon-containing film layer, with the generated first plasma; and a second process that is performed after the first process and includes generating a second plasma from a second processing gas that contains bromine-containing gas, by using a second radio frequency power, to etch the laminated film with the generated second plasma. Unevenness is formed at an interface between the first silicon-containing film layer and the second silicon-containing film layer in the first process, and the unevenness is removed in the second process.
    Type: Application
    Filed: April 10, 2018
    Publication date: August 9, 2018
    Inventors: Wataru TAKAYAMA, Sho TOMINAGA, Yoshiki IGARASHI
  • Patent number: 9966273
    Abstract: There is provided a plasma etching method. The plasma etching method includes generating plasma, by using a first high frequency power output from a first high frequency power supply, from a first processing gas that contains fluorine-containing gas, thereby etching a laminated film of a silicon oxide film and a silicon nitride film through the generated plasma, and generating plasma, by using the first high frequency power, from a second processing gas that contains bromine-containing gas, thereby etching the laminated film through the generated plasma.
    Type: Grant
    Filed: November 28, 2016
    Date of Patent: May 8, 2018
    Assignee: Tokyo Electron Limited
    Inventors: Wataru Takayama, Sho Tominaga, Yoshiki Igarashi
  • Publication number: 20170372916
    Abstract: An etching process method is provided that includes outputting a first high frequency power from a first high frequency power supply in a cryogenic temperature environment where the temperature of a substrate is controlled to be less than or equal to ?35° C., supplying a sulfur fluoride-containing gas and a hydrogen-containing gas, generating a plasma from the supplied sulfur fluoride-containing gas and hydrogen-containing gas, and etching a laminated film made up of laminated layers of silicon-containing films having different compositions with the generated plasma.
    Type: Application
    Filed: June 16, 2017
    Publication date: December 28, 2017
    Inventors: Jin KUDO, Wataru TAKAYAMA, Maju TOMURA
  • Patent number: 9779961
    Abstract: Disclosed is a method for etching a first region including a multi-layer film formed by providing silicon oxide films and silicon nitride films alternately, and a second region having a single silicon oxide film. The etching method includes: providing a processing target object including a mask provided on the first region and the second region within a processing container of a plasma processing apparatus; generating plasma of a first processing gas including a hydrofluorocarbon gas within the processing container that accommodates the processing target object; and generating plasma of a second processing gas including a fluorocarbon gas within the processing container that accommodates the processing target object. The step of generating the plasma of the first processing gas and the step of generating the plasma of the second processing gas are alternately repeated.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: October 3, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yusuke Saitoh, Yu Nagatomo, Hayato Hishinuma, Wataru Takayama, Sho Tominaga, Yuki Kaneko
  • Publication number: 20170162399
    Abstract: There is provided a plasma etching method. The plasma etching method includes generating plasma, by using a first high frequency power output from a first high frequency power supply, from a first processing gas that contains fluorine-containing gas, thereby etching a laminated film of a silicon oxide film and a silicon nitride film through the generated plasma, and generating plasma, by using the first high frequency power, from a second processing gas that contains bromine-containing gas, thereby etching the laminated film through the generated plasma.
    Type: Application
    Filed: November 28, 2016
    Publication date: June 8, 2017
    Inventors: Wataru TAKAYAMA, Sho TOMINAGA, Yoshiki IGARASHI
  • Patent number: 9666446
    Abstract: An etching method includes generating a plasma from a hydrogen-containing gas and a fluorine-containing gas with high-frequency electric power for plasma generation. A first film including a silicon oxide film and a silicon nitride film is etched with the generated plasma in an environment at a temperature lower than or equal to ?30° C. The first etch rate of first etching that etches the first film and the second etch rate of second etching that etches a second film having a structure different from the structure of the first film are controlled, so that the difference between the first etch rate and the second etch rate is within ±20% of the first etch rate.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: May 30, 2017
    Assignee: Tokyo Electron Limited
    Inventors: Sho Tominaga, Wataru Takayama, Yoshiki Igarashi
  • Publication number: 20160314986
    Abstract: An etching method includes generating a plasma from a hydrogen-containing gas and a fluorine-containing gas with high-frequency electric power for plasma generation. A first film including a silicon oxide film and a silicon nitride film is etched with the generated plasma in an environment at a temperature lower than or equal to ?30° C. The first etch rate of first etching that etches the first film and the second etch rate of second etching that etches a second film having a structure different from the structure of the first film are controlled, so that the difference between the first etch rate and the second etch rate is within ±20% of the first etch rate.
    Type: Application
    Filed: April 18, 2016
    Publication date: October 27, 2016
    Inventors: Sho TOMINAGA, Wataru TAKAYAMA, Yoshiki IGARASHI
  • Publication number: 20160064245
    Abstract: Disclosed is a method for etching a first region including a multi-layer film formed by providing silicon oxide films and silicon nitride films alternately, and a second region having a single silicon oxide film. The etching method includes: providing a processing target object including a mask provided on the first region and the second region within a processing container of a plasma processing apparatus; generating plasma of a first processing gas including a hydrofluorocarbon gas within the processing container that accommodates the processing target object; and generating plasma of a second processing gas including a fluorocarbon gas within the processing container that accommodates the processing target object. The step of generating the plasma of the first processing gas and the step of generating the plasma of the second processing gas are alternately repeated.
    Type: Application
    Filed: August 14, 2015
    Publication date: March 3, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yusuke SAITOH, Yu NAGATOMO, Hayato HISHINUMA, Wataru TAKAYAMA, Sho TOMINAGA, Yuki KANEKO
  • Patent number: 9230824
    Abstract: Provided is a method of manufacturing a semiconductor device. The method includes providing an object to be processed including a multilayer film formed by alternately laminating a first film and a second film having different dielectric coefficients within a processing container of a plasma processing apparatus; and repeatedly performing a sequence including: supplying a first gas including O2 gas or N2 gas, and a rare gas into the processing container and exciting the first gas, supplying a second gas including a fluorocarbon gas or a fluorohydrocarbon gas into the processing container and exciting the second gas, and supplying a third gas including HBr gas, a fluorine-containing gas, and a fluorocarbon gas or a fluorohydrocarbon gas into the processing container and exciting the third gas, so that the multilayer film is etched through a mask.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: January 5, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Wataru Takayama, Shoichiro Matsuyama, Susumu Nogami, Daisuke Tamura, Kyosuke Hayashi, Jun Kawanobe
  • Publication number: 20150179466
    Abstract: Provided is a method of manufacturing a semiconductor device. The method includes providing an object to be processed including a multilayer film formed by alternately laminating a first film and a second film having different dielectric coefficients within a processing container of a plasma processing apparatus; and repeatedly performing a sequence including: supplying a first gas including O2 gas or N2 gas, and a rare gas into the processing container and exciting the first gas, supplying a second gas including a fluorocarbon gas or a fluorohydrocarbon gas into the processing container and exciting the second gas, and supplying a third gas including HBr gas, a fluorine-containing gas, and a fluorocarbon gas or a fluorohydrocarbon gas into the processing container and exciting the third gas, so that the multilayer film is etched through a mask.
    Type: Application
    Filed: December 18, 2014
    Publication date: June 25, 2015
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Wataru TAKAYAMA, Shoichiro MATSUYAMA, Susumu NOGAMI, Daisuke TAMURA, Kyosuke HAYASHI, Jun KAWANOBE