Patents by Inventor Wayne Andrew Renshaw

Wayne Andrew Renshaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240158891
    Abstract: A hot dip method of forming an Al—Zn—Si—Mg alloy coating on a strip is disclosed. The method includes controlling the conditions in the molten bath to minimise the top dross layer in the molten bath. In particular, the method includes controlling top dross formation by including Ca and/or Sr in the coating alloy in the bath.
    Type: Application
    Filed: October 18, 2023
    Publication date: May 16, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Michael Angel LOPEZ, Wayne Andrew RENSHAW, Andrew Vincent MICALLEF, Nega SETARGEW, Paul DONALDSON
  • Publication number: 20240141471
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: November 3, 2023
    Publication date: May 2, 2024
    Applicants: Bluescope Steel Limited, Nippon Steel Corporation, Nippon Steel Coated Sheet Corporation
    Inventors: Wayne Andrew RENSHAW, Cat TU, Joe WILLIAMS, Jason HODGES, Shiro FUJII, Nobuyuki SHIMODA, Shuichi KONDO, Takashi HIRASAWA
  • Publication number: 20230304122
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the pH of cooling water to be in a range of pH 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 2 to 19, Si: 0.01 to 2, Mg: 1 to 10, and Balance Al and unavoidable impurities.
    Type: Application
    Filed: February 24, 2023
    Publication date: September 28, 2023
    Inventors: Wayne Andrew Renshaw, Aaron Kiffer Neufeld, Ross McDowall Smith, Geoff Tapsell
  • Patent number: 11613792
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the p H of cooling water to be in a range of pH 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 2 to 19, Si: 0.01 to 2, Mg: 1 to 10, and Balance Al and unavoidable impurities.
    Type: Grant
    Filed: August 15, 2018
    Date of Patent: March 28, 2023
    Assignee: Bluescope Steel Limited
    Inventors: Wayne Andrew Renshaw, Aaron Kiffer Neufeld, Ross McDowall Smith, Geoff Tapsell
  • Publication number: 20220154321
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: October 25, 2021
    Publication date: May 19, 2022
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Patent number: 11155911
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: October 26, 2021
    Assignees: Bluescope Steel Limited, Nippon Steel Corporation, Nippon Steel Coated Sheet Corporation
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Publication number: 20210292872
    Abstract: A hot dip method of forming an Al—Zn—Si—Mg alloy coating on a strip is disclosed. The method includes control-ling the conditions in the molten bath to minimise the top dross layer in the molten bath. In particular, the method includes con-trolling top dross formation by including Ca and/or Sr in the coating alloy in the bath.
    Type: Application
    Filed: June 3, 2021
    Publication date: September 23, 2021
    Inventors: Michael Angel Lopez, Wayne Andrew Renshaw, Andrew Vincent Micallef, Nega Setargew, Paul Donaldson
  • Patent number: 10745791
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the pH of cooling water to be in a range of p H 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 30 to 60, Si: 0.3 to 3, Mg: 0.3 to 10, and Balance Al and unavoidable impurities.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: August 18, 2020
    Assignee: Bluescope Steel Limited
    Inventors: Aaron Kiffer Neufeld, Wayne Andrew Renshaw, Geoff Tapsell
  • Publication number: 20190106766
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the p H of cooling water to be in a range of pH 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 2 to 19, Si: 0.01 to 2, Mg: 1 to 10, and Balance Al and unavoidable impurities.
    Type: Application
    Filed: August 15, 2018
    Publication date: April 11, 2019
    Inventors: Wayne Andrew Renshaw, Aaron Kiffer Neufeld, Ross McDowall Smith, Geoff Tapsell
  • Publication number: 20190085439
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the pH of cooling water to be in a range of p H 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 30 to 60, Si: 0.3 to 3, Mg: 0.3 to 10, and Balance Al and unavoidable impurities.
    Type: Application
    Filed: November 15, 2018
    Publication date: March 21, 2019
    Inventors: Aaron Kiffer Neufeld, Wayne Andrew Renshaw, Geoff Tapsell
  • Publication number: 20160273086
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: March 6, 2014
    Publication date: September 22, 2016
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Publication number: 20160168658
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the pH of cooling water to be in a range of pH 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 2 to 19, Si: 0.01 to 2, Mg: 1 to 10, and Balance Al and unavoidable impurities.
    Type: Application
    Filed: October 17, 2013
    Publication date: June 16, 2016
    Inventors: Wayne Andrew Renshaw, Aaron Kiffer Neufeld, Ross McDowall Smith, Geoff Tapsell
  • Publication number: 20150247230
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the pH of cooling water to be in a range of p H 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 30 to 60, Si: 0.3 to 3, Mg: 0.3 to 10, and Balance Al and unavoidable impurities.
    Type: Application
    Filed: October 17, 2013
    Publication date: September 3, 2015
    Inventors: Aaron Kiffer Neufeld, Wayne Andrew Renshaw, Geoff Tapsell
  • Publication number: 20130059086
    Abstract: A hot dip method of forming an Al—Zn—Si—Mg alloy coating on a strip is disclosed. The method includes controlling the conditions in the molten bath to minimise the top dross layer in the molten bath. In particular, the method includes controlling top dross formation by including Ca and/or Sr in the coating alloy in the bath.
    Type: Application
    Filed: January 25, 2011
    Publication date: March 7, 2013
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Michael Angel Lopez, Wayne Andrew Renshaw, Andrew Vincent Micallef, Nega Setargew, Paul Donaldson