Patents by Inventor Wayne Buoni
Wayne Buoni has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230272621Abstract: Composite panels and methods of use and manufacturing are described herein. The composite panels may comprise a foam composite and one or more layers of a facing material. The foam composite may have a density less than or equal to 20 pcf, and the layer(s) of facing material, e.g., inorganic facing material, may have a thickness of 1/16 inch to 1 inch covering at least the front surface of the foam composite.Type: ApplicationFiled: May 28, 2021Publication date: August 31, 2023Applicant: WESTLAKE ROYAL BUILDING PRODUCTS INC.Inventors: Hamed LAKROUT, Soufiane MOHAND-KACI, Russell L. HILL, Wayne BUONI, Russ Kendal MAJORS, Brian Allen SHAW
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Publication number: 20200123785Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: ApplicationFiled: December 19, 2019Publication date: April 23, 2020Applicant: Boral Stone Products LLCInventors: David H. WOLF, James S. BELT, William SMITH, Donn R. VERMILION, Wayne BUONI, Joy STICKEL
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Patent number: 10557273Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: GrantFiled: June 20, 2019Date of Patent: February 11, 2020Assignee: Boral Stone Products LLCInventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
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Publication number: 20190301177Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: ApplicationFiled: June 20, 2019Publication date: October 3, 2019Applicant: Boral Stone Products LLCInventors: David H. WOLF, James S. BELT, William SMITH, Donn R. VERMILION, Wayne BUONI, Joy STICKEL
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Patent number: 10378216Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: GrantFiled: January 12, 2018Date of Patent: August 13, 2019Assignee: Boral Stone Products LLCInventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
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Patent number: 10329775Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: GrantFiled: June 9, 2014Date of Patent: June 25, 2019Assignee: Boral IP Holdings (Australia) PTY LimitedInventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
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Publication number: 20180135310Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: ApplicationFiled: January 12, 2018Publication date: May 17, 2018Applicant: Boral Stone Products LLCInventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermillion, Wayne Buoni, Joy Stickel
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Patent number: 9903124Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: GrantFiled: October 9, 2015Date of Patent: February 27, 2018Assignee: Boral Stone Products LLCInventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermillion, Wayne Buoni, Joy Stickel
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Publication number: 20160040437Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: ApplicationFiled: October 9, 2015Publication date: February 11, 2016Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermillion, Wayne Buoni, Joy Stickel
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Publication number: 20150021822Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: ApplicationFiled: June 9, 2014Publication date: January 22, 2015Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
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Patent number: 8782988Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: GrantFiled: February 6, 2008Date of Patent: July 22, 2014Assignee: Boral Stone Products LLCInventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
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Publication number: 20120304565Abstract: An improved lath and rain screen assembly for fastening to an exterior building surface or the like is provided. The lath and rain screen assembly comprises a rain screen configured to encourage ventilation and drying, and a lath configured to receive at least a portion of a first mortar layer. In various embodiments, the rain screen comprises a first and a second body, defining respective co-parallel first and second planes, while the lath comprises a third body spaced apart from and substantially parallel to at least the first plane. In certain embodiments, the first body and the lath are spaced apart so as to provide a first intermediate pathway. In certain embodiments, the first intermediate pathway is at least partially defined by the second body of the rain screen. A method of applying the improved lath and rain screen assembly is also provided.Type: ApplicationFiled: June 6, 2011Publication date: December 6, 2012Inventors: David Chris Hines, Wayne Buoni, Frank Russell Fork
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Publication number: 20110239578Abstract: A prefabricated wall panel (10) has a precast body (12) including at least one decorative design element (14). In addition, the wall panel includes a mounting element (16) having a first end (18) embedded in the precast body and a second end (20) projecting from the precast body. A interlocking structure (36,40) is provided along at least two opposing edges of the wall panel to insure proper alignment and interconnection when two or more wall panels are installed together on a support substrate.Type: ApplicationFiled: February 6, 2009Publication date: October 6, 2011Inventors: David Wolf, James Belt, William Smith, Donn Vermilion, Wayne Buoni, Joy Stickel, Martin Tusim, David C. Hines
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Publication number: 20090193742Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.Type: ApplicationFiled: February 6, 2008Publication date: August 6, 2009Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel