Patents by Inventor Wayne Buoni

Wayne Buoni has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230272621
    Abstract: Composite panels and methods of use and manufacturing are described herein. The composite panels may comprise a foam composite and one or more layers of a facing material. The foam composite may have a density less than or equal to 20 pcf, and the layer(s) of facing material, e.g., inorganic facing material, may have a thickness of 1/16 inch to 1 inch covering at least the front surface of the foam composite.
    Type: Application
    Filed: May 28, 2021
    Publication date: August 31, 2023
    Applicant: WESTLAKE ROYAL BUILDING PRODUCTS INC.
    Inventors: Hamed LAKROUT, Soufiane MOHAND-KACI, Russell L. HILL, Wayne BUONI, Russ Kendal MAJORS, Brian Allen SHAW
  • Publication number: 20200123785
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: December 19, 2019
    Publication date: April 23, 2020
    Applicant: Boral Stone Products LLC
    Inventors: David H. WOLF, James S. BELT, William SMITH, Donn R. VERMILION, Wayne BUONI, Joy STICKEL
  • Patent number: 10557273
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: February 11, 2020
    Assignee: Boral Stone Products LLC
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
  • Publication number: 20190301177
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: June 20, 2019
    Publication date: October 3, 2019
    Applicant: Boral Stone Products LLC
    Inventors: David H. WOLF, James S. BELT, William SMITH, Donn R. VERMILION, Wayne BUONI, Joy STICKEL
  • Patent number: 10378216
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: August 13, 2019
    Assignee: Boral Stone Products LLC
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
  • Patent number: 10329775
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: June 25, 2019
    Assignee: Boral IP Holdings (Australia) PTY Limited
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
  • Publication number: 20180135310
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: January 12, 2018
    Publication date: May 17, 2018
    Applicant: Boral Stone Products LLC
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermillion, Wayne Buoni, Joy Stickel
  • Patent number: 9903124
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Grant
    Filed: October 9, 2015
    Date of Patent: February 27, 2018
    Assignee: Boral Stone Products LLC
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermillion, Wayne Buoni, Joy Stickel
  • Publication number: 20160040437
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: October 9, 2015
    Publication date: February 11, 2016
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermillion, Wayne Buoni, Joy Stickel
  • Publication number: 20150021822
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: June 9, 2014
    Publication date: January 22, 2015
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
  • Patent number: 8782988
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: July 22, 2014
    Assignee: Boral Stone Products LLC
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel
  • Publication number: 20120304565
    Abstract: An improved lath and rain screen assembly for fastening to an exterior building surface or the like is provided. The lath and rain screen assembly comprises a rain screen configured to encourage ventilation and drying, and a lath configured to receive at least a portion of a first mortar layer. In various embodiments, the rain screen comprises a first and a second body, defining respective co-parallel first and second planes, while the lath comprises a third body spaced apart from and substantially parallel to at least the first plane. In certain embodiments, the first body and the lath are spaced apart so as to provide a first intermediate pathway. In certain embodiments, the first intermediate pathway is at least partially defined by the second body of the rain screen. A method of applying the improved lath and rain screen assembly is also provided.
    Type: Application
    Filed: June 6, 2011
    Publication date: December 6, 2012
    Inventors: David Chris Hines, Wayne Buoni, Frank Russell Fork
  • Publication number: 20110239578
    Abstract: A prefabricated wall panel (10) has a precast body (12) including at least one decorative design element (14). In addition, the wall panel includes a mounting element (16) having a first end (18) embedded in the precast body and a second end (20) projecting from the precast body. A interlocking structure (36,40) is provided along at least two opposing edges of the wall panel to insure proper alignment and interconnection when two or more wall panels are installed together on a support substrate.
    Type: Application
    Filed: February 6, 2009
    Publication date: October 6, 2011
    Inventors: David Wolf, James Belt, William Smith, Donn Vermilion, Wayne Buoni, Joy Stickel, Martin Tusim, David C. Hines
  • Publication number: 20090193742
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: February 6, 2008
    Publication date: August 6, 2009
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne Buoni, Joy Stickel