Abstract: A system and method of making a layered, reinforced composite having an as-cured “Class A” surface. A mold (20) with a surface (200) having a predetermined degree of finish is heated to a temperature consistent with “in-molding coating” techniques applied to polyurethane-like matrix materials. The mold surface is coated with a first formulation to create an unreinforced topcoat (22) of the eventually cured composite. A second formulation is applied atop the topcoat to create an unreinforced barrier layer (23). A third formulation, comprising polymeric matrix material and reinforcements, is applied atop the barrier layer to create a reinforced layer (24). The combined topcoat, barrier layer, and reinforced layer making up an uncured preform are allowed to cure. The result is a reinforced composite with an as-cured “Class A” surface (210).

Abstract: A system and method of making a layered, reinforced composite having an as-cured “Class A ” surface. A mold (20) with a surface (200) having a predetermined degree of finish is heated to a temperature consistent with “in-molding coating” techniques applied to polyurethane-like matrix materials. The mold surface is coated with a first formulation to create an unreinforced topcoat (22) of the eventually cured composite. A second formulation is applied atop the topcoat to create an unreinforced barrier layer (23). A third formulation, comprising polymeric matrix material and reinforcements, is applied atop the barrier layer to create a reinforced layer (24). The combined topcoat, barrier layer, and reinforced layer making up an uncured preform are allowed to cure. The result is a reinforced composite with an as-cured “Class A” surface (210).