Patents by Inventor Wayne E. King

Wayne E. King has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11433480
    Abstract: A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: September 6, 2022
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Saad A. Khairallah, Gabe Guss, Wayne E. King, Manyalibo Joseph Matthews
  • Patent number: 11141912
    Abstract: A laser powder bed fusion additive manufacturing system having a powder dispenser that provides powder layers on a build platform; a laser fusion system that fuses the powder layers, wherein spatter particles are produce on the powder layers; and a powder bed sweeping system that sweeps the spatter particles from the powder layers. The powder bed sweeping system includes a brush that has bristles that contact the spatter particles and sweeps the spatter particles from the powder layers.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: October 12, 2021
    Assignee: Lawrence Livermore National Laboratory, LLC
    Inventors: Saad A. Khairallah, Gabe Guss, Eric B. Herbold, Wayne E. King, Manyalibo J. Matthews, Alexander M. Rubenchik, Otis R. Walton
  • Patent number: 10994337
    Abstract: An intelligent feed forward model to control additive manufacturing (AM) laser powder bed fusion process and reduce spattering whereby defects are eliminated by controlling the laser power and reducing spattering through a computer model. This application describes using a proportional integral derivative (PID) controller to create a power map that reduces spattering.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: May 4, 2021
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Saad A. Khairallah, Gabe Guss, Wayne E. King, Sonny S. Ly, Manyalibo Joseph Matthews, Alexander M. Rubenchik
  • Publication number: 20210107214
    Abstract: A laser powder bed fusion additive manufacturing system having a powder dispenser that provides powder layers on a build platform; a laser fusion system that fuses the powder layers, wherein spatter particles are produce on the powder layers; and a powder bed sweeping system that sweeps the spatter particles from the powder layers. The powder bed sweeping system includes a brush that has bristles that contact the spatter particles and sweeps the spatter particles from the powder layers.
    Type: Application
    Filed: October 10, 2019
    Publication date: April 15, 2021
    Inventors: Saad A. Khairallah, Gabe Guss, Eric B. Herbold, Wayne E. King, Manyalibo J. Matthews, Alexander M. Rubenchik, Otis R. Walton
  • Patent number: 10974456
    Abstract: A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: April 13, 2021
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Saad A. Khairallah, Gabe Guss, Wayne E. King, Manyalibo Joseph Matthews
  • Publication number: 20200189183
    Abstract: An intelligent feed forward model to control additive manufacturing (AM) laser powder bed fusion process and reduce spattering whereby defects are eliminated by controlling the laser power and reducing spattering through a computer model. This application describes using a proportional integral derivative (PID) controller to create a power map that reduces spattering.
    Type: Application
    Filed: December 12, 2018
    Publication date: June 18, 2020
    Inventors: Saad A. Khairallah, Gabe Guss, Wayne E. King, Sonny S. Ly, Manyalibo Joseph Matthews, Alexander M. Rubenchik
  • Publication number: 20190291348
    Abstract: A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.
    Type: Application
    Filed: September 28, 2018
    Publication date: September 26, 2019
    Inventors: Saad A. Khairallah, Gabe Guss, Wayne E. King, Manyalibo Joseph Matthews
  • Publication number: 20190291209
    Abstract: A laser powder bed fusion additive manufacturing system for producing a part by creating a power map that is an intelligent feed forward model to control the laser powder bed fusion additive manufacturing for producing the part and using the power map to control the laser powder bed fusion additive manufacturing for producing the part. This includes an apparatus for producing a part including a powder bed, a laser that produces a laser beam, a proportional integral derivative controller that creates a power map that describes laser power requirements as the laser moves along a path, wherein the laser power requirements prevent defects in the part.
    Type: Application
    Filed: October 5, 2018
    Publication date: September 26, 2019
    Inventors: Saad A. Khairallah, Gabe Guss, Wayne E. King, Manyalibo Joseph Matthews
  • Patent number: 6397682
    Abstract: A method is disclosed for determining the resistance of polycrystalline materials to intergranular degradation or failure (IGDF), by analyzing the random grain boundary network connectivity (RGBNC) microstructure. Analysis of the disruption of the RGBNC microstructure may be assess the effectiveness of materials processing in increasing IGDF resistance.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: June 4, 2002
    Assignee: The United States of America as represented by the Department of Energy
    Inventors: Mukul Kumar, Adam J. Schwartz, Wayne E. King
  • Publication number: 20020002865
    Abstract: A method is disclosed for determining the resistance of polycrystalline materials to intergranular degradation or failure (IGDF), by analyzing the random grain boundary network connectivity (RGBNC) microstructure. Analysis of the disruption of the RGBNC microstructure may be assess the effectiveness of materials processing in increasing IGDF resistance. Comparison of the RGBNC microstructures of materials exposed to extreme operating conditions to unexposed materials may be used to diagnose and predict possible onset of material failure due to IGDF.
    Type: Application
    Filed: February 9, 2001
    Publication date: January 10, 2002
    Inventors: Mukul Kumar, Adam J. Schwartz, Wayne E. King
  • Patent number: 4697080
    Abstract: A method and modified analytical electron microscope for determining the concentration of elements in a multielement sample by exposing samples with differing thicknesses for each element to a beam of electrons, simultaneously measuring the electron dosage and x-ray intensities for each sample of element to determine a "K.sub.AB " value to be used in the equation ##EQU1## where I is intensity and C is concentration for elements A and B, and exposing the multielement sample to determine the concentrations of the elements in the sample.
    Type: Grant
    Filed: January 6, 1986
    Date of Patent: September 29, 1987
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventor: Wayne E. King
  • Patent number: 4162401
    Abstract: A high-resolution, cryogenic side-entry type specimen stage includes a copper block within which a specimen can be positioned in the electron beam of an electron microscope, one end of the copper block constituting a specimen heat exchanger, means for directing a flow of helium at cryogenic temperature into the heat exchanger, and electrical leads running from the specimen to the exterior of the microscope for four point D.C. electrical resistivity measurements.
    Type: Grant
    Filed: May 17, 1978
    Date of Patent: July 24, 1979
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Wayne E. King, Karl L. Merkle