Patents by Inventor Wayne E. Shaw

Wayne E. Shaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10563406
    Abstract: The present invention relates generally to roofing products. The present invention relates more particularly to roofing products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements is joined to a roofing substrate. In one embodiment, a roofing product includes a flexible roofing substrate having a top surface, the top surface having one or more receptor zones thereon, each receptor zone being adapted to receive one or more photovoltaic elements, each receptor zone having a different surfacing than the area of the top surface adjacent to it.
    Type: Grant
    Filed: November 5, 2012
    Date of Patent: February 18, 2020
    Assignee: CertainTeed Corporation
    Inventors: Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
  • Patent number: 9786802
    Abstract: The present invention relates generally to photovoltaic devices, and more particularly to photovoltaic roofing products in which photovoltaic elements are affixed to roofing substrates. In one embodiment of the invention, a photovoltaic roofing panel comprising a roofing panel substrate having a top surface; and at least six discrete photovoltaic elements affixed to the roofing panel substrate with their photovoltaically-active areas exposed at the top surface of the roofing panel. Another embodiment of the invention is a photovoltaic roofing assembly comprising: a plurality of discrete photovoltaic roofing elements, each comprising one or more photovoltaic elements affixed to a roofing substrate; and a joining member, wherein the plurality of photovoltaic roofing elements are disposed on and affixed to the joining member and are electrically interconnected.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: October 10, 2017
    Assignee: CertainTeed Corporation
    Inventors: Ming-Liang Shiao, Husnu M. Kalkanoglu, Wayne E. Shaw, Gregory F. Jacobs
  • Patent number: 9331224
    Abstract: The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic roofing products for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic roofing element comprising: a flexible roofing substrate; a photovoltaic element disposed on the flexible roofing substrate; and an electrical connector operatively coupled to the photovoltaic element, wherein the flexible roofing substrate has formed therein a recess shaped to at least partially receive the electrical connector.
    Type: Grant
    Filed: April 15, 2014
    Date of Patent: May 3, 2016
    Assignee: CertainTeed Corporation
    Inventors: Stephen A. Koch, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Robert L. Jenkins, Robert D. Livsey
  • Patent number: 9178465
    Abstract: The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is joined to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising: an encapsulated photovoltaic element having a top surface and a bottom surface, a top layer material at its top surface and a bottom layer material at its bottom surface; a roofing substrate having a top surface; and a tie layer system disposed between the encapsulated photovoltaic element and the roofing substrate and joining the bottom surface of the encapsulated photovoltaic element to the top surface of the roofing substrate.
    Type: Grant
    Filed: May 14, 2013
    Date of Patent: November 3, 2015
    Assignee: CertainTeed Corporation
    Inventors: Ming-Liang Shiao, Husnu M. Kalkanoglu, Wayne E. Shaw, Gregory F. Jacobs
  • Patent number: 9150134
    Abstract: A service control center is provided on a machine at a position accessible to a service technician or an operator. The service control center includes a service control panel. Further, the service control panel includes a first rotary switch adapted to selectively operate a transmission locking system and a second rotary switch adapted to selectively operate an engine starter system. A first flange having a first opening configured to retain the first rotary switch in a locked position and a second flange having a second opening configured to retain the second rotary switch in a locked position.
    Type: Grant
    Filed: July 18, 2012
    Date of Patent: October 6, 2015
    Assignee: Caterpillar Inc.
    Inventors: Bjorn E. Westlund, Wayne E. Shaw
  • Patent number: 8966850
    Abstract: The present invention relates more particularly to roofing products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing substrate. In one aspect, the invention provides a roofing product including: a bituminous roofing substrate having a top surface; and roofing granules embedded in the top surface of the roofing substrate, wherein in at least one over-pressed zone of the roofing product, the roofing granules are embedded so that (a) the over-pressed zone exhibits a 0.20 gram loss or less in a rub test as described in ASTM D-4977; or (b) in the over-pressed zone the average granule embed volume fraction is at least 0.5; or (c) in the over-pressed zone, the average distance between the top of the roofing granules and the top surface of the bituminous roofing substrate is 1.0 mm or less.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: March 3, 2015
    Assignee: CertainTeed Corporation
    Inventors: Robert L. Jenkins, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
  • Patent number: 8946544
    Abstract: The present invention provides a photovoltaic device having an active face, an active area on the active face and an operating wavelength range; and a cover element attached to the photovoltaic device and disposed over the active area of the active face of the photovoltaic element, the cover element having an opacity of at least about 25%. The present invention also provides photovoltaic systems, arrays, roofs and methods using such photovoltaic devices. In one embodiment of the invention, the photovoltaic device is a photovoltaic roofing element in which a photovoltaic element is integrated with a roofing substrate.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: February 3, 2015
    Assignee: CertainTeed Corporation
    Inventors: Gregory F. Jacobs, Wayne E. Shaw, Maryann C. Kenney
  • Publication number: 20140338272
    Abstract: The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is joined to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising: an encapsulated photovoltaic element having a top surface and a bottom surface, a top layer material at its top surface and a bottom layer material at its bottom surface; a roofing substrate having a top surface; and a tie layer system disposed between the encapsulated photovoltaic element and the roofing substrate and joining the bottom surface of the encapsulated photovoltaic element to the top surface of the roofing substrate.
    Type: Application
    Filed: May 14, 2013
    Publication date: November 20, 2014
    Applicant: CERTAINTEED CORPORATION
    Inventors: Ming-Liang Shiao, Husnu M. Kalkanoglu, Wayne E. Shaw, Gregory F. Jacobs
  • Publication number: 20140326401
    Abstract: The present invention relates to photovoltaic roofing tiles and methods of manufacturing them. One aspect of the present invention is a photovoltaic roofing tile comprising: a polymeric carrier tile having a top surface and a bottom surface; and a photovoltaic element affixed to the polymeric carrier tile, the photovoltaic element having a bottom surface and a top surface having an active area. Another aspect of the invention is a method of making a photovoltaic roofing tile comprising inserting into a compression mold a polymeric tile preform having a top surface and a bottom surface, and a photovoltaic element, a surface of the photovoltaic element being disposed adjacent to a surface of the polymeric tile preform; compression molding the polymeric tile preform and the photovoltaic element together to form an unfinished photovoltaic roofing tile; and finishing the unfinished photovoltaic roofing tile to provide the photovoltaic roofing tile.
    Type: Application
    Filed: July 21, 2014
    Publication date: November 6, 2014
    Inventors: Husnu M. Kalkanoglu, Wayne E. Shaw, Ming-Liang Shiao
  • Publication number: 20140208670
    Abstract: The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic roofing products for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic roofing element comprising: a flexible roofing substrate; a photovoltaic element disposed on the flexible roofing substrate; and an electrical connector operatively coupled to the photovoltaic element, wherein the flexible roofing substrate has formed therein a recess shaped to at least partially receive the electrical connector.
    Type: Application
    Filed: April 15, 2014
    Publication date: July 31, 2014
    Applicant: CertainTeed Corporation
    Inventors: Stephen A. Koch, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Robert L. Jenkins, Robert D. Livsey
  • Patent number: 8733038
    Abstract: The present invention relates generally to roofing or siding products. The present invention relates more particularly to roofing or siding products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing or siding substrate. In one embodiment, a roofing product includes a rigid roofing or siding substrate having a top surface, the top surface having one or more receptor zones thereon, each receptor zone being adapted to receive one or more photovoltaic elements, each receptor zone having a different surfacing than the area of the top surface adjacent to it.
    Type: Grant
    Filed: June 5, 2013
    Date of Patent: May 27, 2014
    Assignee: CertainTeed Corporation
    Inventors: Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
  • Patent number: 8695289
    Abstract: The present invention relates generally to the photovoltaic generation of electrical energy. The present invention relates more particularly to photovoltaic roofing products for use in photovoltaically generating electrical energy. One aspect of the invention is a photovoltaic roofing element comprising: a flexible roofing substrate; a photovoltaic element disposed on the flexible roofing substrate; and an electrical connector operatively coupled to the photovoltaic element, wherein the flexible roofing substrate has formed therein a recess shaped to at least partially receive the electrical connector.
    Type: Grant
    Filed: December 9, 2009
    Date of Patent: April 15, 2014
    Assignee: Certainteed Corporation
    Inventors: Steven A. Koch, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Robert L. Jenkins, Robert D. Livsey
  • Patent number: 8671630
    Abstract: In certain aspects, the present invention relates to a photovoltaic roof covering in the form of overlapping elements (i.e., tiles, shingles or panels), electrically connected to one another. Each of the elements includes a backing material and a photovoltaic layer arranged at least over that portion of the exterior face of the backing material that is exposed to the outside. Electrical conductors are positioned on each side of said photovoltaic layer and are configured to collect the electrical current generated by said layer when it is exposed to light. Notably, at least one of the connectors includes or is incorporated into a foldable moving tongue or strip and in that said tongue or said strip is kept in electrical contact with a connector of an underlying element and in a position that is folded over between the element and the underlying element.
    Type: Grant
    Filed: April 4, 2008
    Date of Patent: March 18, 2014
    Assignee: CertainTeed Corporation
    Inventors: Grégoire François Lena, Wayne E. Shaw, Gregory F. Jacobs
  • Publication number: 20140022707
    Abstract: A service control center is provided on a machine at a position accessible to a service technician or an operator. The service control center includes a service control panel. Further, the service control panel includes a first rotary switch adapted to selectively operate a transmission locking system and a second rotary switch adapted to selectively operate an engine starter system. A first flange having a first opening configured to retain the first rotary switch in a locked position and a second flange having a second opening configured to retain the second rotary switch in a locked position.
    Type: Application
    Filed: July 18, 2012
    Publication date: January 23, 2014
    Applicant: Caterpillar Inc.
    Inventors: Bjorn E. Westlund, Wayne E. Shaw
  • Patent number: 8586856
    Abstract: Photovoltaic wiring arrays and photovoltaic wiring systems suitable for use in rooftop photovoltaic power generation systems are provided. Accordingly, one aspect of the invention provides a photovoltaic roofing wiring array for use with a plurality of photovoltaic roofing elements, the photovoltaic roofing wiring system including: a positive parallel wiring run comprising a main line and one or more connection branches pendant from the main line, each connection branch being terminated in a positive connector; and a negative parallel wiring run comprising a main line and one or more connection branches pendant from the main line, each connection branch being terminated in a negative connector. In some embodiments of the invention, the photovoltaic roofing wiring arrays are substantially prefabricated.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: November 19, 2013
    Assignee: CertainTeed Corporation
    Inventors: Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw
  • Publication number: 20130269288
    Abstract: The present invention relates generally to roofing or siding products. The present invention relates more particularly to roofing or siding products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing or siding substrate. In one embodiment, a roofing product includes a rigid roofing or siding substrate having a top surface, the top surface having one or more receptor zones thereon, each receptor zone being adapted to receive one or more photovoltaic elements, each receptor zone having a different surfacing than the area of the top surface adjacent to it.
    Type: Application
    Filed: June 5, 2013
    Publication date: October 17, 2013
    Inventors: Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
  • Patent number: 8468757
    Abstract: The present invention relates to photovoltaic roofing systems in which photovoltaic elements are disposed upon roofing elements such as shingles, tiles, shakes or slates. For example, in one embodiment, the present invention provides a photovoltaic roofing system comprising: a first plurality of horizontally-arranged roofing elements; a bus bar batten system extending across the headlap regions of the first plurality of roofing elements, the bus bar batten system comprising one or more rigid supports and an electrical interconnection system; a first plurality of photovoltaic elements, each disposed on a butt region of one of the first plurality of roofing elements, each operatively engaged with the electrical interconnection system of the bus bar batten system; and a second plurality of horizontally-arranged roofing elements disposed on the roof deck and covering the bus bar batten system and the headlap regions of the first plurality of horizontally-arranged roofing elements.
    Type: Grant
    Filed: June 12, 2012
    Date of Patent: June 25, 2013
    Assignee: CertainTeed Corporation
    Inventors: Richard H. Krause, Stephen A. Koch, Wayne E. Shaw, Gregory F. Jacobs, Paul J. Batt
  • Patent number: 8458967
    Abstract: The present invention relates generally to roofing or siding products. The present invention relates more particularly to roofing or siding products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing or siding substrate. In one embodiment, a roofing product includes a rigid roofing or siding substrate having a top surface, the top surface having one or more receptor zones thereon, each receptor zone being adapted to receive one or more photovoltaic elements, each receptor zone having a different surfacing than the area of the top surface adjacent to it.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: June 11, 2013
    Assignee: Certain Teed Corporation
    Inventors: Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
  • Patent number: 8438796
    Abstract: The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is joined to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising: an encapsulated photovoltaic element having a top surface and a bottom surface, a top layer material at its top surface and a bottom layer material at its bottom surface; a roofing substrate having a top surface; and a tie layer system disposed between the encapsulated photovoltaic element and the roofing substrate and joining the bottom surface of the encapsulated photovoltaic element to the top surface of the roofing substrate.
    Type: Grant
    Filed: November 6, 2008
    Date of Patent: May 14, 2013
    Assignee: CertainTeed Corporation
    Inventors: Ming-Liang Shiao, Husnu M. Kalkanoglu, Wayne E. Shaw, Gregory F. Jacobs
  • Patent number: 8418415
    Abstract: The present invention relates generally to photovoltaic devices, and more particularly to photovoltaic roofing products in which photovoltaic elements are affixed to roofing substrates. In one embodiment of the invention, a photovoltaic roofing panel comprising a roofing panel substrate having a top surface; and at least six discrete photovoltaic elements affixed to the roofing panel substrate with their photovoltaically-active areas exposed at the top surface of the roofing panel. Another embodiment of the invention is a photovoltaic roofing assembly comprising: a plurality of discrete photovoltaic roofing elements, each comprising one or more photovoltaic elements affixed to a roofing substrate; and a joining member, wherein the plurality of photovoltaic roofing elements are disposed on and affixed to the joining member and are electrically interconnected.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: April 16, 2013
    Assignee: CertainTeed Corporation
    Inventors: Ming-Liang Shiao, Husnu M. Kalkanoglu, Wayne E. Shaw, Gregory F. Jacobs