Abstract: The present invention relates to a method of manufacturing a component 1 by additive manufacturing. The method comprises providing a work surface 2 on which the component 1 is to be manufactured, and providing at least one deposition material 3 from which the component 1 is to be composed. The deposition material, typically in the form of wire, is advanced to a localized deposition area 4 where it is added to the component 1 being manufactured. The method further comprises focusing at least one light beam 5 of incoherent light emitted from at least one heating source 6 in the deposition area 4 so that the deposition material 3 is deposited for building up the component 1. At least one light focusing mirror 7 and/or lens 11 is used to focus the incoherent light in the deposition area 4. The invention further relates to the use of such a method in space, such as on a space station, on a space craft or on parabolic flights for testing.

Abstract: The present invention relates to a method of manufacturing a ceramic article (3) from a metal or metal matrix composite preform (1) provided by 3D-printing or by 3D-weaving. The preform (1) is placed in a heating chamber (2), and a predetermined time-temperature profile is applied in order to controllably react the preform (1) with a gas introduced into the heating chamber (2). The metal, the gas and the time-temperature profile are chosen so as to induce a metal-gas reaction resulting in at least a part of the preform (1) transforming into a ceramic. Preferred embodiments of the invention comprises a first oxidation stage involving a metal-gas reaction in order to form a supporting oxide layer (5) at the surface of the metal, followed by a second stage in which the heating chamber (2) is heated to a temperature above the melting point of the metal to increase the kinetics of the chemical reaction. The invention also relates to a number of advantageous uses of a ceramic article manufactured as described.

Abstract: Systems and methods, comprising a directed heat source coupled to a multi-wire feed-head configured to feed one or more wires having diverse compositions into a heat affected region, are provided for the synthesis of alloy samples having defined compositions, combinatorial alloy sample series and libraries, and shaped alloy components.

Abstract: Systems and methods, comprising a directed heat source coupled to a multi-wire feed-head configured to feed one or more wires having diverse compositions into a heat affected region, are provided for the synthesis of alloy samples having defined compositions, combinatorial alloy sample series and libraries, and shaped alloy components.

Abstract: The present invention relates to a method of manufacturing a ceramic article (3) from a metal or metal matrix composite preform (1) provided by 3D-printing or by 3D-weaving. The preform (1) is placed in a heating chamber (2), and a predetermined time-temperature profile is applied in order to controllably react the preform (1) with a gas introduced into the heating chamber (2). The metal, the gas and the time-temperature profile are chosen so as to induce a metal-gas reaction resulting in at least a part of the preform (1) transforming into a ceramic. Preferred embodiments of the invention comprises a first oxidation stage involving a metal-gas reaction in order to form a supporting oxide layer (5) at the surface of the metal, followed by a second stage in which the heating chamber (2) is heated to a temperature above the melting point of the metal to increase the kinetics of the chemical reaction. The invention also relates to a number of advantageous uses of a ceramic article manufactured as described.

Abstract: The present invention relates to a method of manufacturing a metallic component (1) wherein a plurality of layers of metallic wire (7) is wound around a mandrel or inner layer (2). An outer layer of a metallic material is provided around the wound layers of wire (7) so that a canister (8) is obtained. The canister (8) is then evacuated and sealed before it placed in a hot isostatic pressing device (9) at high pressure and high temperature for a predetermined period of time. Hereby at least a majority of the windings of wire (7) consolidate and diffusion-bond to form the metallic component (1). In some embodiments of the invention, the canister (8) and/or the mandrel/inner layer (2) is/are not removed after the consolidation and thus forms an integral part of the component (1).

Abstract: The present invention relates to a method of manufacturing a component 1 by additive manufacturing. The method comprises providing a work surface 2 on which the component 1 is to be manufactured, and providing at least one deposition material 3 from which the component 1 is to be composed. The deposition material, typically in the form of wire, is advanced to a localized deposition area 4 where it is added to the component 1 being manufactured. The method further comprises focusing at least one light beam 5 of incoherent light emitted from at least one heating source 6 in the deposition area 4 so that the deposition material 3 is deposited for building up the component 1. At least one light focusing mirror 7 and/or lens 11 is used to focus the incoherent light in the deposition area 4. The invention further relates to the use of such a method in space, such as on a space station, on a space craft or on parabolic flights for testing.

Abstract: The present invention relates to a method of manufacturing a metallic component 4 from a plurality of individual units 1 which are arranged in a space-filling arrangement in a canister 2. The canister will typically be a separate container, but it may also an endogenous canister obtained by applying laser welding 5 to individual units 1 arranged adjacent to outer surfaces of the arrangement so that these units 1 are joined to form a shell of units 1 which constitute the canister 2. Then heat and either high pressure or vacuum is applied so that at least a majority of the units 1 are diffusion bonded together to form a rigid metallic component 4. Heat and high pressure may be applied by a hot isostatic press 3a, and alternatively heat and vacuum may be applied by using a vacuum furnace 3b.

Abstract: Systems and methods, comprising a directed heat source coupled to a multi-wire feed-head configured to feed one or more wires having diverse compositions into a heat affected region, are provided for the synthesis of alloy samples having defined compositions, combinatorial alloy sample series and libraries, and shaped alloy components.

Abstract: A method of manufacturing an article by diffusion bonding, the method comprising the steps of assembling first and second component parts having a joint therebetween; sealing the joint against infiltration by solid particulate material, without causing phase change of the component parts; and applying heat and isostatic pressure via a solid particulate material to form a consolidated joint by diffusion bonding.

Abstract: A surface treatment device for applying a surface treatment medium to an article is provided with the surface treatment device having an application member for applying the surface treatment medium to the article and an electrode, which applies an electrical potential between the application member and the article. The device provides localized treatment to the article and can remove oxide layers or the like from metallic materials without removing or damaging the underlying metallic material.

Abstract: A method of manufacturing an article by diffusion bonding, the method comprising the steps of assembling first and second component parts having a joint therebetween; sealing the joint against infiltration by solid particulate material, without causing phase change of the component parts; and applying heat and isostatic pressure via a solid particulate material to form a consolidated joint by diffusion bonding.

Abstract: A surface treatment device for applying a surface treatment medium to an article is provided with the surface treatment device having an application member for applying the surface treatment medium to the article and an electrode, which applies an electrical potential between the application member and the article. The device provides localised treatment to the article and can remove oxide layers or the like from metallic materials without removing or damaging the underlying metallic material.

Abstract: Forming a hollow structure having an internal coating includes the steps of placing a core shaped to form the internal surface of the structure in a mould, filling the mould with a material powder, hot isostatically pressing the powder about the mould to consolidate the powder, and removing the core from the hollow structure formed, wherein a coating is applied to the core prior to placement in the mould, which coating bonds to the hollow structure formed, during the hot isostatic pressing, to form the internal coating.