Abstract: By constructing packaging or cushioning components with a cellulose-fiber foam and uniquely blending relatively longer fibers serving as mechanical structure with refined chemical fibers serving as a bonding mechanism for the relatively longer fibers together, a lower density, energy absorbing, and resilient cellulose-fiber foam is disclosed. Some cellulose-fiber foam components additional do not require stand-alone foaming agent or surfactant.

Abstract: A product with packaging includes a base box having sidewalls defining a cavity, a support structure having sidewalls disposed in the cavity, the support structure sidewalls being attached to corresponding walls of the base box. A tray is attached to the support structure and disposed in the cavity. An outer periphery of the tray is larger than an inner periphery of the cavity, such that the outer periphery of the tray presses against the inner periphery of the cavity resulting in a gapless interface between the two. An outer periphery the support structure is smaller than an inner periphery of the cavity, such that it results in a tension fit between the two that pulls the inner periphery of the cavity against the tray resulting in a gapless interface between the two.

Abstract: Material removal processes of a structure are disclosed. These processes can define several features. For example, metal structure can include an interior recess surrounded by a sidewall. The structure can further include a base portion integrally formed with the sidewall. The sidewall can include an opening extending through the sidewall and into the interior recess. The sidewall can undergo a material removal process to include multiple curved regions. The sidewall, the first curved region, and the second curved region can be polished to include a reflectivity different than a reflectivity of an exterior region of the base portion. A single multi-axes lathe having multiple spindles performs several material removal processes under a continuous machine cutting process. The spindles may include clamping features that allow a first spindle to perform a first operation then pass the metal structure to a second spindle. Additional processes include lapping, polishing, and linear brushing.

Abstract: Material removal processes of a structure are disclosed. These processes can define several features. For example, metal structure can include an interior recess surrounded by a sidewall. The structure can further include a base portion integrally formed with the sidewall. The sidewall can include an opening extending through the sidewall and into the interior recess. The sidewall can undergo a material removal process to include multiple curved regions. The sidewall, the first curved region, and the second curved region can be polished to include a reflectivity different than a reflectivity of an exterior region of the base portion. A single multi-axes lathe having multiple spindles performs several material removal processes under a continuous machine cutting process. The spindles may include clamping features that allow a first spindle to perform a first operation then pass the metal structure to a second spindle. Additional processes include lapping, polishing, and linear brushing.