Patents by Inventor Wayne Hazen

Wayne Hazen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080023342
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation. In accordance with one aspect of the process, at least a portion of the residue from the pressure leaching operation is directed to a heap, stockpile or other leaching operation.
    Type: Application
    Filed: May 1, 2007
    Publication date: January 31, 2008
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John Marsden, John Wilmot, Christy Green, Wayne Hazen, David Baughman
  • Publication number: 20070039420
    Abstract: The present invention is directed to a system for recovering metal values from metal-bearing materials. During a reactive process, a seeding agent is introduced to provide a nucleation site for the crystallization and/or growth of solid species which otherwise tend to passivate the reactive process or otherwise encapsulate the metal value, thereby reducing the amount of desired metal values partially or completely encapsulated by such material. The seeding agent may be generated in a number of ways, including the recycling of residue or the introduction of foreign substances. Systems embodying aspects of the present invention may be beneficial for recovering a variety of metals such as copper, gold, silver, nickel, cobalt, molybdenum, zinc, rhenium, uranium, rare earth metals, and platinum group metals from any metal-bearing material, such as ores and concentrates.
    Type: Application
    Filed: October 23, 2006
    Publication date: February 22, 2007
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, David Baughman, Philip Thompson, Wayne Hazen, Roland Schmidt
  • Publication number: 20060196313
    Abstract: A method for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent extraction techniques or apparatus. A method for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution, without subjecting the copper-containing solution to solvent extraction.
    Type: Application
    Filed: December 5, 2005
    Publication date: September 7, 2006
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, David Baughman, Philip Thompson, Wayne Hazen, Christel Bemelmans
  • Publication number: 20060191377
    Abstract: The present invention relates generally to a process for the production of sulfuric acid and liberation of precious metal values from materials containing sulfur through pressure leaching operations. In accordance with various aspects of the present invention, the sulfur-bearing materials may comprise residues from pressure leaching operations, such as those carried out at medium temperatures. The process of the present invention can be advantageously used to convert such sulfur-bearing materials to sulfuric acid by means of pressure leaching. The sulfuric acid so produced can be used beneficially in other mineral processing operations, for example those at the site where it is produced. Metals, such as precious metals, that are contained within the sulfur-bearing materials advantageously may be recovered from processing products by established precious metals recovery technology.
    Type: Application
    Filed: May 9, 2006
    Publication date: August 31, 2006
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, Wayne Hazen, Philip Thompson, David Baughman
  • Publication number: 20060144716
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Application
    Filed: October 28, 2005
    Publication date: July 6, 2006
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, David Baughman, Philip Thompson, Wayne Hazen, Christel Bemelmans, Susan Brewer
  • Publication number: 20060144717
    Abstract: The present invention relates generally to a process for recovering copper and/or other metal values from a metal-bearing ore, concentrate, or other metal-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation.
    Type: Application
    Filed: October 28, 2005
    Publication date: July 6, 2006
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, David Baughman, Philip Thompson, Wayne Hazen, Christel Bemelmans, Susan Brewer
  • Publication number: 20050155458
    Abstract: The present invention is directed to a system for recovering metal values from metal-bearing materials. During a reactive process, a seeding agent is introduced to provide a nucleation site for the crystallization and/or growth of solid species which otherwise tend to passivate the reactive process or otherwise encapsulate the metal value, thereby reducing the amount of desired metal values partially or completely encapsulated by such material. The seeding agent may be generated in a number of ways, including the recycling of residue or the introduction of foreign substances. Systems embodying aspects of the present invention may be beneficial for recovering a variety of metals such as copper, gold, silver, nickel, cobalt, molybdenum, zinc, rhenium, uranium, rare earth metals, and platinum group metals from any metal-bearing material, such as ores and concentrates.
    Type: Application
    Filed: March 29, 2005
    Publication date: July 21, 2005
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John MARSDEN, Robert BREWER, Joanna ROBERTSON, David BAUGHMAN, Philip THOMPSON, Wayne HAZEN, Roland Schmidt
  • Publication number: 20050155459
    Abstract: The present invention relates generally to a process for the production of sulfuric acid and liberation of precious metal values from materials containing sulfur through pressure leaching operations. In accordance with various aspects of the present invention, the sulfur-bearing materials may comprise residues from pressure leaching operations, such as those carried out at medium temperatures. The process of the present invention can be advantageously used to convert such sulfur-bearing materials to sulfuric acid by means of pressure leaching. The sulfuric acid so produced can be used beneficially in other mineral processing operations, for example those at the site where it is produced. Metals, such as precious metals, that are contained within the sulfur-bearing materials advantageously may be recovered from processing products by established precious metals recovery technology.
    Type: Application
    Filed: March 29, 2005
    Publication date: July 21, 2005
    Applicant: PHELPS DODGE CORPORATION
    Inventors: John MARSDEN, Robert BREWER, Joanna ROBERTSON, Wayne HAZEN, Philip THOMPSON, David BAUGHMAN
  • Publication number: 20050126923
    Abstract: The present invention relates generally to a process for recovering copper from a metal-bearing ore, concentrate, or other copper-bearing material using pressure leaching and direct electrowinning. More particularly, the present invention relates to a substantially acid-autogenous process for recovering copper from chalcopyrite-containing ore using pressure leaching and direct electrowinning in combination with a leaching, solvent/solution extraction and electrowinning operation.
    Type: Application
    Filed: October 29, 2004
    Publication date: June 16, 2005
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, David Baughman, Philip Thompson, Wayne Hazen, Christel Bemelmans
  • Publication number: 20050109163
    Abstract: A system and process for recovering copper from a copper-containing ore, concentrate, or other copper-bearing material to produce high quality cathode copper from a leach solution without the use of copper solvent/solution extraction techniques or apparatus. A process for recovering copper from a copper-containing ore generally includes the steps of providing a feed stream containing comminuted copper-containing ore, concentrate, or other copper-bearing material, leaching the feed stream to yield a copper-containing solution, conditioning the copper-containing solution through one or more physical or chemical conditioning steps, and electrowinning copper directly from the copper-containing solution in multiple electrowinning stages, without subjecting the copper-containing solution to solvent/solution extraction prior to electrowinning.
    Type: Application
    Filed: October 29, 2004
    Publication date: May 26, 2005
    Inventors: John Marsden, Robert Brewer, Joanna Robertson, David Baughman, Phillip Thompson, Wayne Hazen, Christel Bemelmans