Patents by Inventor Wayne J. Buoni

Wayne J. Buoni has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11891814
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: February 6, 2024
    Assignee: Westlake Royal Stone LLC
    Inventors: David H. Wolf, James S. Belt, William Smith, Donn R. Vermilion, Wayne J. Buoni, Joy Stickel
  • Publication number: 20230279669
    Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.
    Type: Application
    Filed: May 11, 2023
    Publication date: September 7, 2023
    Applicant: Westlake Royal Stone LLC
    Inventors: David H. WOLF, James S. BELT, William SMITH, Donn R. VERMILION, Wayne J. BUONI, Joy STICKEL
  • Publication number: 20120247040
    Abstract: A lath and rain screen assembly for fastening to an exterior building surface or the like is provided. The lath and rain screen assembly comprises (a) a rain screen having a first side and a second side and defining a first plane, the first side including a plurality of first side spacer elements extending outwardly in a first direction substantially perpendicular to the first plane; and (b) a lath defining a second plane spaced apart from and substantially parallel to the first plane, the lath being operatively attached to an outermost surface of each of the first side spacer elements positioned adjacent the second plane. In certain embodiments, the lath and rain screen assembly further comprises a plurality of second side spacer elements extending outwardly in a second direction. A method of applying the lath and rain screen assembly is also provided.
    Type: Application
    Filed: April 1, 2011
    Publication date: October 4, 2012
    Inventors: Wayne J. Buoni, David Chris Hines
  • Publication number: 20110173922
    Abstract: A trim kit for trimming an opening such as a door or window opening in a building structure or the like is provided. The trim kit comprises a starter strip including a securing leg, a trim panel abutment flange and a first groove and a trim panel including a pre-cast body. The pre-cast body includes at least one decorative element, a tongue, a projecting nose and a channel between the tongue and projecting nose. When installed the tongue of the trim panel is received in the first groove of the starter strip and the abutment flange of the starter strip is received in the channel of the trim panel with the projecting nose overlying the abutment flange.
    Type: Application
    Filed: January 18, 2011
    Publication date: July 21, 2011
    Inventor: Wayne J. Buoni
  • Publication number: 20110175256
    Abstract: An apparatus configured to form masonry siding products is provided. The apparatus includes a mold having a mold bottom and a plurality of mold walls defining a mold cavity. A mold carrier is configured to support the mold bottom and the mold walls. The mold carrier has a first member that extends upwardly from a base member and a second member that extends upwardly from the base member. The first member forms an internal first angle of about 90° with the base member. The second member forms an internal second angle in a range of from about 100° to about 110° with the base member. The internal first angle formed by the first member and the base member and the internal second angle formed by the second member and the base member are configured to allow for easy removal of the mold from the mold carrier.
    Type: Application
    Filed: January 14, 2011
    Publication date: July 21, 2011
    Inventors: Daryl P. Wernette, Wayne J. Buoni, Jonathan A. Verhoff
  • Publication number: 20110147972
    Abstract: A method and apparatus for discharging a dose of castable building material into a mold include introducing a supply of castable building material into a hopper. The castable building material in the hopper is spread evenly within the hopper. A mold configured to form a molded building product is positioned beneath the hopper, and the castable building material is discharged from the hopper into the mold. In one embodiment a discharge gate is configured to discharge the castable building material evenly into the mold while substantially reducing the need for lateral movement of the castable building material in the mold.
    Type: Application
    Filed: December 17, 2009
    Publication date: June 23, 2011
    Inventor: Wayne J. Buoni
  • Publication number: 20100199608
    Abstract: A method and package for shipping and curing manufactured masonry panels utilizes a package including sets of spaced slotted rails securing groups of masonry panels there between. In use, multiple sets of masonry panels are retained between first and second sets of slotted rails, with pairs of the masonry panels being retained back-to-back, with air flow channels being established between both main body portions and manufactured facial portions of the masonry panels, allowing for further curing of the masonry panels. The masonry panels can be stacked between sets of slotted rails until the desired package size is obtained. Optionally, one or more braces may be attached to the package.
    Type: Application
    Filed: February 10, 2009
    Publication date: August 12, 2010
    Applicant: Owens Corning Intellectual Capital, LLC
    Inventor: Wayne J. Buoni
  • Patent number: D670009
    Type: Grant
    Filed: January 18, 2011
    Date of Patent: October 30, 2012
    Assignee: Boral Stone Products LLC
    Inventor: Wayne J. Buoni
  • Patent number: D674920
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: January 22, 2013
    Assignee: Boral Stone Products LLC
    Inventor: Wayne J. Buoni