Abstract: A gas sensor includes a sensing element formed on a ceramic substrate, an insulator surrounding at least a portion of the sensing element, and a metal shell surrounding at least a portion of the sensing element. The gas sensor further includes a cured ceramic adhesive structure bonded to the insulator and the sensing element, to the insulator and the metal shell, or to the sensing element and the metal shell. The ceramic adhesive structure is disposed so as to mitigate gas leakage through the gas sensor.

Abstract: A gas sensor includes a sensing element formed on a ceramic substrate, an insulator surrounding at least a portion of the sensing element, and a metal shell surrounding at least a portion of the sensing element. The gas sensor further includes a cured ceramic adhesive structure bonded to the insulator and the sensing element, to the insulator and the metal shell, or to the sensing element and the metal shell. The ceramic adhesive structure is disposed so as to mitigate gas leakage through the gas sensor.

Abstract: A gas sensor is created comprising an electrochemical cell having a solid electrolyte layer disposed between an exhaust gas electrode and a reference electrode. A resistor is disposed in electrical communication with a heater and the reference electrode. The resistor can be disposed on a side of the gas sensor; on a side of the gas sensor such that the resistor is electrically connected through a via hole; over at least a portion of at least two sides of the gas sensor; or disposed in a void extending at least from the heater to the pump electrode, such that the void extends to at least a surface of the gas sensor, extends to at least partially through the gas sensor, or extends completely through the gas sensor. A method for using this gas sensor comprises applying a voltage to the heater within the gas sensor. A current is directed through the resistor to the reference electrode to pump oxygen into the reference electrode.