Patents by Inventor Wayne M. Thomas

Wayne M. Thomas has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040232209
    Abstract: A method of joining a pair of metal components with a rivet having a hardness that is substantially similar to at least one of the metal components. The metal components are stack upon each other and the rivet is rotated and simultaneously plunged in the metal components under pressure to friction weld and metallurgically bond the rivet to the metal components.
    Type: Application
    Filed: March 3, 2004
    Publication date: November 25, 2004
    Inventors: Israel Stol, Wayne M. Thomas, Philip L. Threadgill
  • Patent number: 6769595
    Abstract: A method of joining a pair of metal components with a rivet having a hardness that is substantially similar to at least one of the metal components. The metal components are stack upon each other and the rivet is rotated and simultaneously plunged in the metal components under pressure to friction weld and metallurgically bond the rivet to the metal components.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: August 3, 2004
    Assignee: Alcoa Inc.
    Inventors: Israel Stol, Wayne M. Thomas, Philip L. Threadgill
  • Publication number: 20020125297
    Abstract: A method of joining a pair of metal components with a rivet having a hardness that is substantially similar to at least one of the metal components. The metal components are stack upon each other and the rivet is rotated and simultaneously plunged in the metal components under pressure to friction weld and metallurgically bond the rivet to the metal components.
    Type: Application
    Filed: December 19, 2001
    Publication date: September 12, 2002
    Inventors: Israel Stol, Wayne M. Thomas, Philip L. Threadgill
  • Patent number: 6325273
    Abstract: A mobile friction welding machine is provided for creating friction weld joints in workpieces such as metal sheets, especially lead sheets is described. The machine has a track assembly to guide it across work pieces, including a caterpillar track system on the machine. The friction welding is achieved by rotating a probe and applying a downward load on the probe to urge it into the work process. The probe is preferably a pair of spaced apart probes having a crescent-shaped cross-section.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: December 4, 2001
    Assignee: The Lead Sheet Association
    Inventors: Terence Boon, Wayne M. Thomas, Peter Temple-Smith
  • Patent number: 5608391
    Abstract: An electronic license plate architecture is described wherein a license plate portion has a conventional license plate having visual information thereon and an identification device integrated therewith. The identification device stores restricted information. A license plate holder supports the license plate portion and houses communications and signal processing electronics. An antenna may be integrated with the license plate portion or may be housed in the license plate holder.
    Type: Grant
    Filed: May 11, 1995
    Date of Patent: March 4, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Heinrich Bantli, Edmund J. Ring, Wayne M. Thomas
  • Patent number: 5469617
    Abstract: A method of forming a plug-like member comprises placing a consumable member (4) in a bore (1) of a workpiece (2). The consumable member (4) is rotated relative to the workpiece (2) while they are urged together so as to generate frictional heat and the formation of plasticised material (5). The plasticised material (5) is allowed to solidify so as to form a plug-like member having an outer surface conforming to the inner surface of at least part of the bore (1). The plug-like member is either left in situ or, following formation of the complete plug-like member, removed from the workpiece.
    Type: Grant
    Filed: March 2, 1994
    Date of Patent: November 28, 1995
    Assignee: The Welding Institute
    Inventors: Wayne M. Thomas, Edward D. Nicholas, Stephen B. Jones, Roger H. Lilley, Christopher J. Dawes, Richard E. Dolby
  • Patent number: 5460317
    Abstract: A method of operating on a workpiece comprises offering a probe of material harder than the workpiece material to a continuous surface of the workpiece causing relative cyclic movement between the probe and the workpiece while urging the probe and workpiece together whereby frictional heat is generated as the probe enters the workpiece so as to create a plasticized region in the workpiece material around the probe, stopping the relative cyclic movement, and allowing the plasticized material to solidify around the probe. This technique, which we refer to as "friction plunge welding" provides a very simple method of joining a probe to a workpiece. The method can be used for repairing cracks and the like within a workpiece or for joining members, such as studs or bushes, to a workpiece.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: October 24, 1995
    Assignee: The Welding Institute
    Inventors: Wayne M. Thomas, Edward D. Nicholas, James C. Needham, Michael G. Murch, Peter Temple-Smith, Christopher J. Dawes
  • Patent number: 5262123
    Abstract: A method of forming or reforming a composite material comprises relatively rotating a pair of members (2,3) while urging them together under pressure so as to mix or remix together the materials (1) making up the composite. The urging direction is substantially parallel with the axis of relative rotation. The composite is then extruded (7).
    Type: Grant
    Filed: June 5, 1991
    Date of Patent: November 16, 1993
    Assignee: The Welding Institute
    Inventors: Wayne M. Thomas, Edward D. Nicholas, Stephen B. Jones
  • Patent number: 4959241
    Abstract: A method of providing a material, typically a metal, surface on a substrate (1), comprises applying a consumable member (4) to the substrate (1) under pressure. The member (4) and substrate (1) are moved relative to one another along an arcuate path. Heat is generated at the interface between the member and the substrate so that material is laid down on the substrate along the path. The movement of the metal member (4) typically includes one or more cyclic components.
    Type: Grant
    Filed: April 10, 1989
    Date of Patent: September 25, 1990
    Assignee: The Welding Institute
    Inventors: Wayne M. Thomas, Edward D. Nicholas