Abstract: The integrated processes of the dry reforming or partial oxidation upstream of the carbon nanotube-producing reactor are described allowing the carbon monoxide to be produced on an as-needed basis, negating the need to transport carbon monoxide to the production site or store large quantities of carbon monoxide on-site. The apparatuses allowing to carry out such integrated processes are also provided. Carbon dioxide emissions may be eliminated from the carbon nanotube production process. This may be achieved by recycling the carbon dioxide byproduct and mixing it with the feed to the partial oxidation process.

Abstract: The integrated processes of the dry reforming or partial oxidation upstream of the carbon nanotube-producing reactor are described allowing the carbon monoxide to be produced on an as-needed basis, negating the need to transport carbon monoxide to the production site or store large quantities of carbon monoxide on-site. The apparatuses allowing to carry out such integrated processes are also provided. Carbon dioxide emissions may be eliminated from the carbon nanotube production process. This may be achieved by recycling the carbon dioxide byproduct and mixing it with the feed to the partial oxidation process.

Abstract: The integrated processes of the dry reforming or partial oxidation upstream of the carbon nanotube-producing reactor are described allowing the carbon monoxide to be produced on an as-needed basis, negating the need to transport carbon monoxide to the production site or store large quantities of carbon monoxide on-site. The apparatuses allowing to carry out such integrated processes are also provided. Carbon dioxide emissions may be eliminated from the carbon nanotube production process. This may be achieved by recycling the carbon dioxide byproduct and mixing it with the feed to the partial oxidation process.

Abstract: The integrated processes of the dry reforming or partial oxidation upstream of the carbon nanotube-producing reactor are described allowing the carbon monoxide to be produced on an as-needed basis, negating the need to transport carbon monoxide to the production site or store large quantities of carbon monoxide on-site. The apparatuses allowing to carry out such integrated processes are also provided. Carbon dioxide emissions may be eliminated from the carbon nanotube production process. This may be achieved by recycling the carbon dioxide byproduct and mixing it with the feed to the partial oxidation process.

Abstract: The integrated processes of the dry reforming or partial oxidation upstream of the carbon nanotube-producing reactor are described allowing the carbon monoxide to be produced on an as-needed basis, negating the need to transport carbon monoxide to the production site or store large quantities of carbon monoxide on-site. The apparatuses allowing to carry out such integrated processes are also provided. Carbon dioxide emissions may be eliminated from the carbon nanotube production process. This may be achieved by recycling the carbon dioxide byproduct and mixing it with the feed to the partial oxidation process.

Abstract: The present invention provides for a gas mixing device and its use in a catalytic partial oxidation reactor. The gas mixing device is typically an eductor such as a venturi-type eductor which will mix the feed gases used in the catalytic partial oxidation process. Two gas mixing devices may be used in sequence.

Abstract: An improved process for the catalytic partial oxidation of hydrocarbons to produce hydrogen and carbon monoxide is disclosed. The process also utilizes a novel catalyst configuration apparatus containing a first stage reactor which contains a first layer of a noble or transition metal catalyst on a support and a second layer of a reduced metal catalyst supported on or in a stable inorganic metal oxide washcoated on a support, and a second stage reactor which is a shift reactor.

Abstract: An improved process for the catalytic partial oxidation of hydrocarbons to produce hydrogen and carbon monoxide is disclosed. The process also utilizes a novel catalyst configuration containing at least two serially aligned layers containing a noble metal or transition metal catalyst supported on a support. Alternatively the process employs only the first layer of a catalytically active metal dispersed on an inert carrier support to partially oxidize hydrocarbons.

Abstract: Novel means for sealing reactors used in reaction processes are disclosed. A catalyst impregnated carrier material is provided in the gap between the monolith catalyst and the refractory lining of the reactor. The catalytic carriers are the same catalyst materials or have substantially similar catalytic activity as the catalytic monolith. Additionally, the catalytic material is applied as a thin catalytic film deposited on the refractory lining. These methods provide not only pressure drop to minimize reactant flow along the inner wall of refractory lining, but also additional active reaction zone. This sealing method is suitable for any types of reactions on catalytic monoliths, particularly syngas production by partial oxidation of methane to reduce methane and oxygen leakages.

Abstract: An improved process for the catalytic partial oxidation of hydrocarbons to produce hydrogen and carbon monoxide and less than ˜2% carbon dioxide is disclosed. The process further permits the reaction to be initiated at room temperature, and utilizes a metal catalyst deposited on a ceria-coated zirconia monolith support, which exhibits high conversions of hydrocarbons to synthesis gas (hydrogen and carbon monoxide).

Abstract: An improved process for the catalytic partial oxidation of hydrocarbons to produce hydrogen and carbon monoxide and less than ˜2% carbon dioxide is disclosed. The process further permits the reaction to be initiated at room temperature, and utilizes a metal catalyst deposited on a ceria-coated zirconia monolith support, which exhibits high conversions of hydrocarbons to synthesis gas (hydrogen and carbon monoxide).

Abstract: A metal catalyst and a method of preparing the metal catalyst are disclosed. The metal catalyst consists essentially of a transition or noble metal supported by a ceria coating disposed on a ceramic monolith. Alternatively, a matrix structure can be provided on the ceramic monolith prior to the formation of the ceria coating. The use of the metal catalyst allows partial oxidation of hydrocarbons to be carried out at low initiation temperatures with high product yields and selectivities.

Abstract: An improved process for the catalytic partial oxidation of hydrocarbons to produce hydrogen and carbon monoxide is disclosed. The process also utilizes a novel catalyst configuration containing at least two serially aligned layers containing a noble metal or transition metal catalyst supported on a support. Alternatively the process employs only the first layer of a catalytically active metal dispersed on an inert carrier support to partially oxidize hydrocarbons.

Abstract: Improved method for recovering hydrogen and carbon monoxide from hydrocarbon conversion processes are disclosed. A monolith catalyst reactor means is utilized in treating the waste gas stream from the hydrocarbon conversion process to assist in recovering hydrogen and carbon monoxide from the waste gas stream. The present invention also provides a method for improving the yield of hydrogen and carbon monoxide from a hydrocarbon conversion process utilizing a monolith catalyst reactor means.

Abstract: An improved process for the catalytic partial oxidation of hydrocarbons to produce hydrogen and carbon monoxide and less than ˜2% carbon dioxide is disclosed. The process further permits the reaction to be initiated at room temperature, and utilizes a metal catalyst deposited on a ceria-coated zirconia monolith support, which exhibits high conversions of hydrocarbons to synthesis gas (hydrogen and carbon monoxide).

Abstract: Improved method for recovering hydrogen and carbon monoxide from hydrocarbon conversion processes are disclosed. A monolith catalyst reactor means is utilized in treating the waste gas stream from the hydrocarbon conversion process to assist in recovering hydrogen and carbon monoxide from the waste gas stream. The present invention also provides a method for improving the yield of hydrogen and carbon monoxide from a hydrocarbon conversion process utilizing a monolith catalyst reactor means.

Abstract: A metal catalyst and a method of preparing the metal catalyst are disclosed. The metal catalyst consists essentially of a transition or noble metal supported by a ceria coating disposed on a ceramic monolith. Alternatively, a matrix structure can be provided on the ceramic monolith prior to the formation of the ceria coating. The use of the metal catalyst allows partial oxidation of hydrocarbons to be carried out at low initiation temperatures with high product yields and selectivities.