Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: A nanocomposite is formed from at least one copolymer and at least one nanofiller. The copolymer is formed of units derived from isoolefins having from 4 to 7 carbon atoms and multiolefins. The nanofiller comprising a surfactant wherein the surfactant has the structure of (R1R2R3R4)N+ wherein R1 is benzyl derived unit, which may or may not be substituted, wherein R2 is selected from C1 to C26 alkyls, C2 to C26 alkenes, and C3 to C26 aryls, and wherein R3 and R4 are the same or different and are independently selected from C9 to C26 alkyls, C9 to C26 alkenes, and C9 to C26 aryls.

Abstract: A heterogeneous polymer blend comprises a dispersed phase comprising a thermoplastic first polymer having a crystallinity of at least 30% and a continuous phase comprising a second polymer different from the first polymer. The second polymer has a crystallinity of less than 20% and is at least partially cross-linked.

Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: Disclosed is a pneumatic tire comprising an innerliner comprising a functionalized poly(isobutylene-co-p-methylstyrene) elastomer, at least one layered filler; and less than 8 phr of at least one processing aid; wherein the innerliner possesses a permeation coefficient of less than 200 mm·cm3/m2·day at 40° C.; and wherein the tire is selected from truck tires, airplane tires, off-the-road tires and farm tractor tires. In a preferred embodiment, the tire is formed by a process of contacting the functionalized poly(isobutylene-co-p-methylstyrene) elastomer, at least one layered filler, and at least one solvent to form an nanocomposite composition; and combining the nanocomposite composition with the at least one processing aid and a curative composition to form the innerliner, then forming the tire comprising the innerliner.

Abstract: This disclosure is directed to nanocomposite compositions that are suitable for air bladders, innertubes, innerliners and other desirable air-retention articles. In particular, this disclosure is directed to compositions that include the nanocomposite, the nanocomposite made in such that its air-retention properties are much improved over what is known, while maintaining desirable elasticity and processability. In a particular aspect, an air-retention article such as an innerliner if formed by first contacting a desirable elastomer, especially a functionalized poly(isobutylene-co-p-methylstyrene) elastomer, with one or more layered fillers such as a clay described further below, and also contacting one or more processing aids, and one or more solvents to form an nanocomposite composition.

Abstract: Elastomeric compositions comprising graphite nanoparticles (preferably graphene nanoparticles) and methods for making same. Such compositions are useful for tire innertubes and tire innerliners.

Abstract: This invention relates to the preparation of thermoplastic vulcanizates (TPVs) with unique morphological features, more specifically, this invention relates to a method for preparing TPV compositions wherein the mixing of plastomers and elastomers are carried out in solvent with curatives to induce cross-linking.

Abstract: A copolymer is formed from an isoolefin having from 4 to 7 carbon atoms and an alkylstyrene. The copolymer has a substantially homogeneous compositional distribution. The copolymer has from about 8 to about 12 wt % of alkylstyrene and at least 85 wt % of isoolefin. The copolymer is preferably halogenated with about 1.1 to about 1.5 wt % of a halogen. The copolymer may in elastomeric nanocomposites. To obtain a good dispersion of the nanoclay in a formulated compound, at least one cure accelerator is selected from the group consisting of mercaptobenzothiazole disulfide, mercaptobenzothiazole, cyclohexyl benzothiazole disulfide, dibutyl thiourea, tetramethylthiuram disulfide, 4-4-dithiodimropholine, zinc dimethyldithiocarbamate, and zinc dibutylphosphorodithiate.

Abstract: The present invention relates to modified layered fillers made from layered fillers and modifying agents and processes to produce the same. The invention also relates to nanocomposite compositions made from these modified layered fillers and elastomers, and processes to produce the same, and their use in articles.

Abstract: A halogenated elastomer partially functionalized with triethylamine, in a mixture with fiiier and a cure package, suitable for use as an air barrier in an innertube or tire innerliner, is disclosed. The halogenated elastomer can be a polymer comprising C4 to C7 isoolefm derived units, para-alkylstyrene derived units, para-(haloalkylstyrene) derived units, and para-(triethylammoniumalkylstyrene) derived units. The Mooney viscosity of the elastomer can be controlled by the degree of triethylamine functionalization. Also disclosed is a method for making an article using the tri ethy iamine-functionalized elastomer.

Abstract: A branched isobutylene-styrenic elastomer with a broad molecular weight distribution is disclosed comprising an interpolymer of an isoolefin monomer as isobutylene, a styrenic monomer such as p-methylstyrene, and a multiolefin such as divinylbenzene. The elastomer has improved green strength, relaxation characteristics, and processability in melt processing, while retaining excellent aging characteristics and barrier properties, and can be used in a blend with a linear isobutylene-p-alkylstyrene elastomer to improve processability of the linear elastomer. Also disclosed are a method for processing the linear elastomer with an effective amount of the branched elastomer to improve processability, and nanocomposites, curable compositions, cured compositions and useful articles formed from the branched elastomer and the linear-branched elastomer blends.

Abstract: An elastomeric compositions having improved impermeability is disclosed. The cured elastomeric composition may comprise at least one C4-C7 monoolefin elastomer, a hydrocarbon polymer additive, and a clay. In some embodiments, the cured elastomeric composition has a permeation coefficient at 40° C. of 90 cc*mm/(m2-day) or less. In some embodiments, the elastomeric composition is substantially free of naphthenic oil.

Abstract: Elastomeric compositions comprising graphite nanoparticles (preferably graphene nanoparticles) and methods for making same. Such compositions are useful for tire innertubes and tire innerliners.

Abstract: The present invention provides a nanocomposite of an elastomer, a polymer or oligomer functionalized with a polar group, and a clay. The nanocomposite can be a mixture of a halogenated elastomer, an acid or acid anhydride modified polymer, and a clay, desirably an exfoliated clay, suitable for use as an air barrier. Also disclosed is a nanocomposite that can be a mixture of a halogenated elastomer, a polymer modified with a carboxylic acid, and an organoclay.

Abstract: The invention provides for processes for preparing a nanocomposite compositions including the steps of: contacting a multifunctional intercalant including a cationic moiety separated from an anionic moiety by at least 1 carbon, with a clay at a temperature and for a period of time sufficient to produce an at least partially intercalated clay; and contacting the at least partially intercalated clay with a functionalized interpolymer including one or more functional groups, at a temperature, and for a period of time sufficient to produce the nanocomposite compositions. Cured nanocomposite compositions, and articles including such nanocomposite compositions are also provided.

Abstract: A nanocomposite of a halogenated elastomer and an inorganic, exfoliated clay, suitable for use as an air barrier, is disclosed. The halogenated elastomer can be a polymer comprising C4 to C7 isoolefin derived units, para-methylstyrene derived units, and para(halomethylstyrene) derived units, or can be a butyl-type rubber. The nanocomposite can be formed by contacting an aqueous slurry of inorganic clay with a polymer cement while agitating vigorously to form emulsions or micro-emulsions to intimately mix the inorganic clay and the elastomer. The nanocomposite so formed has improved air barrier properties and is suitable for use as an innerliner or innertube.

Abstract: The present invention is a process to produce a nanocomposite of a elastomer and organic clay, e.g. an exfoliated clay, suitable for use as an air barrier. The process can include the steps of: (a) contacting a solution (10) of butyl rubber in an organic solvent with a halogen (12) to form a halogenated butyl rubber solution (16); (b) neutralizing the halogenated butyl rubber solution; (c) functionalizing at least a portion (18) of the halogenated butyl rubber; (d) mixing a dispersion (22) of clay with the functionalized butyl rubber (18) to form a masterbatch (26) comprising a polymer-clay nanocomposite; (e) combining the masterbatch (26) with the rest of the halogenated butyl rubber solution (20) to form a second mixture (28); (e) recovering the nanocomposite from the second mixture (28). The nanocomposite so formed has improved air barrier properties and is suitable for use as a tire innerliner or innertube.

Abstract: The present invention includes blends of a halogenated elastomer such as a butyl rubber or an interpolymer of, on one embodiment, a C4 to C7 isomonoolefin, a para-methylstyrene and a para-(halomethylstyrene), the interpolymer having been pre-mixed with an exfoliating compound and clay, the entire blend forming a nanocomposite in one embodiment. The clay may or may not have undergone an additional exfoliating treatment prior to blending with the halogenated elastomer. The interpolymer/clay mixture forms a distinct phase in the nanocomposite blend of the invention. The blend of the invention has improved air barrier properties and is suitable as an air barrier.

Abstract: The present invention is a blend of an halogenated elastomer and a clay, desirably an exfoliated clay, to form a nanocomposite suitable for an air barrier. In one embodiment, the halogenated elastomer is a polymer comprising C4 to C7 isoolefin derived units, a para-methylstyrene derived units, and para-(halomethylstyrene) derived units. In another embodiment, the halogenated elastomer is a butyl-type rubber. The clay may or may not have an additional exfoliating treatment present prior to blending with the interpolymer. The interpolymer/clay mixture forms a distinct phase in the nanocomposite blend of the invention. The blend of the invention has improved air barrier properties and is suitable as an innerliner or innertube.