Abstract: A centrifugal compressor assembly and method of operation provides a motor that drives a first stage compressor. The motor comprises a rotor. The motor uses radial aerostatic bearings to stabilize rotation and axial displacement of the rotor. The motor also uses a thrust aerostatic bearing to balance an axial force of the rotor. The radial aerostatic bearings and the thrust aerostatic bearing use a low-viscous vapor-liquid two-phase fluid as a lubricating medium. The radial aerostatic bearings supports the rotor. The thrust aerostatic bearing uses porous aerostatic bearings that use a low-viscous vapor-liquid two-phase fluid, so as to reduce radial and axial oscillation of the rotor. This enables clearance between a blade tip of an impeller and a volute. This causes a seal clearance to be reduced by a half; thereby increasing efficiency of the centrifugal compressor by at least 10 percent.

Abstract: A centrifugal compressor assembly and method of operation provides a motor that drives a first stage compressor. The motor comprises a rotor. The motor uses radial aerostatic bearings to stabilize rotation and axial displacement of the rotor. The motor also uses a thrust aerostatic bearing to balance an axial force of the rotor. The radial aerostatic bearings and the thrust aerostatic bearing use a low-viscous vapor-liquid two-phase fluid as a lubricating medium. The radial aerostatic bearings supports the rotor. The thrust aerostatic bearing uses porous aerostatic bearings that use a low-viscous vapor-liquid two-phase fluid, so as to reduce radial and axial oscillation of the rotor. This enables clearance between a blade tip of an impeller and a volute. This causes a seal clearance to be reduced by a half; thereby increasing efficiency of the centrifugal compressor by at least 10 percent.

Abstract: A high-speed permanent magnetic motor assembly generates a magnetic field to produce mechanical output power. The assembly comprises a motor, a motor housing, and a radial bearing block. A motor housing supports a rotor and the radial bearing block with a left radial aerostatic bearing, a right aerostatic bearing, and an axial thrust aerostatic bearing. The bearings are porous aerostatic bearings that use a low-viscous vapor-liquid two-phase fluid as a lubricant, which penetrates through a porous bushing. The liquid vaporizes from pressure reduction, and part of the liquid arrives at a clearance between each of the bearings and the rotor. The liquid of the two-phase fluid is vaporized during discharge along an axial direction from the bearing. This increases the vapor in the clearance, improve a bearing capacity, retain position accuracy of an aerostatic bearing, and cool the aerostatic bearings and the rotor.

Abstract: A method for increasing load capacity on a porous aerostatic bearing through use of a two-phase fluid that is less viscous than lubrication oils and the bearing gap is of the size of air bearings. The porous material throttles vapor and liquid. As liquid goes through the porous media, the pressure drop from the porous media resistance causes it to vaporize. The increased volume flow in the bearing gap reduces the vapor flow rate through porous media, resulting in higher pressure in gap. As the vapor-liquid mixture escapes from bearing gap, another vaporization occurs at the end of bearings which retards escaping, and further increases pressure in the gap. The liquid portion of the two-phase fluid in the bearing gap increases the load capacity and stiffness, similar to hydrostatic bearings fed with liquid. The vaporization absorbs heat generated by bearing friction to allow higher relative speed between bearing surfaces.