Patents by Inventor Weize Shang
Weize Shang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12294036Abstract: A method for manufacturing a solar cell, a method for manufacturing a monocrystalline silicon wafer and a photovoltaic module. The method for manufacturing a monocrystalline silicon wafer includes: providing a monocrystalline silicon rod; squaring the monocrystalline silicon rod to form a quasi-square silicon rod with quasi-square cross-section having an arc, a length of the arc being not less than 15 mm; slicing the quasi-square silicon rod to form at least one quasi-square silicon wafer having the arc. The method for manufacturing at least one solar cell includes: using the method described above to obtain a quasi-square silicon wafer having an arc; forming a first solar cell by processing the quasi-square silicon wafer; scribing the first solar cell to obtain a square-shaped sub-solar cell and at least one strip-shaped sub-solar cell. The above methods improve the utilization rate of the monocrystalline silicon rod and reduce production cost.Type: GrantFiled: July 14, 2023Date of Patent: May 6, 2025Assignees: JINKO SOLAR CO., LTD., ZHEJIANG JINKO SOLAR CO., LTD.Inventors: Xiaolong Bai, Lizhu He, Xinyu Zhang, Peiyuan Wang, Jun Yang, Ziyang Ou, Jide Huang, Weize Shang, Hao Jin
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Publication number: 20240392469Abstract: A method for preparing a silicon single crystal rod is provided. The method includes a crystal pulling process including a melt contacting operation, a seeding operation, a shoulder releasing operation, a shoulder rotating operation, a diameter equalizing operation, and a closing operation in sequence. Each operation of the crystal pulling process has a furnace pressure less than or equal to 500 Pa and a pumping rate greater than or equal to 1000 m3/h.Type: ApplicationFiled: November 24, 2023Publication date: November 28, 2024Inventors: Xuejian WAN, Weize SHANG, Xiaolong BAI, Ziyang OU
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Publication number: 20230361238Abstract: A method for manufacturing a solar cell, a method for manufacturing a monocrystalline silicon wafer and a photovoltaic module. The method for manufacturing a monocrystalline silicon wafer includes: providing a monocrystalline silicon rod; squaring the monocrystalline silicon rod to form a quasi-square silicon rod with quasi-square cross-section having an arc, a length of the arc being not less than 15 mm; slicing the quasi-square silicon rod to form at least one quasi-square silicon wafer having the arc. The method for manufacturing at least one solar cell includes: using the method described above to obtain a quasi-square silicon wafer having an arc; forming a first solar cell by processing the quasi-square silicon wafer; scribing the first solar cell to obtain a square-shaped sub-solar cell and at least one strip-shaped sub-solar cell. The above methods improve the utilization rate of the monocrystalline silicon rod and reduce production cost.Type: ApplicationFiled: July 14, 2023Publication date: November 9, 2023Inventors: Xiaolong Bai, Lizhu He, Xinyu Zhang, Peiyuan Wang, Jun Yang, Ziyang Ou, Jide Huang, Weize Shang, Hao Jin
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Patent number: 11739436Abstract: Provided is an apparatus and a method for continuous crystal pulling. The apparatus includes: a crucible including a first sub-crucible and a second sub-crucible located at inner side of the first sub-crucible; a draft tube located above the crucible; and a delivery duct supplying materials to the crucible. A ratio of inner diameter of the second sub-crucible to outer diameter of the draft tube is ?1.05. In a first state, a distance between bottom surface of the draft tube and bottom surface of the crucible is a first distance, in a second state, a distance between bottom surface of the draft tube and bottom surface of the crucible is a second distance. The first distance is greater than the second distance. In the first and second states, a distance between a crystal-liquid interface in the crucible and the bottom surface of the draft tube remains substantially unchanged.Type: GrantFiled: September 30, 2020Date of Patent: August 29, 2023Assignees: Jinko Green Energy (Shanghai) Management Co., LTD, JINKO SOLAR CO., LTD.Inventors: Jun Yang, Weize Shang, Xiaolong Bai
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Patent number: 11742453Abstract: Provided is a method for manufacturing at least one solar cell, a method for manufacturing a monocrystalline silicon wafer and a photovoltaic module. The method for manufacturing a monocrystalline silicon wafer includes: providing a monocrystalline silicon rod; squaring the monocrystalline silicon rod to form a quasi-square silicon rod with quasi-square cross-section having an arc, a length of the arc being not less than 15 mm; slicing the quasi-square silicon rod to form at least one quasi-square silicon wafer having the arc. The method for manufacturing at least one solar cell includes: using the method described above to obtain a quasi-square silicon wafer having an arc; forming a first solar cell by processing the quasi-square silicon wafer; scribing the first solar cell to obtain a square-shaped sub-solar cell and at least one strip-shaped sub-solar cell. The above methods improve the utilization rate of the monocrystalline silicon rod and reduce production cost.Type: GrantFiled: September 30, 2020Date of Patent: August 29, 2023Assignees: Jinko Solar Co., Ltd., Zhejiang Jinko Solar Co., Ltd.Inventors: Xiaolong Bai, Lizhu He, Xinyu Zhang, Peiyuan Wang, Jun Yang, Ziyang Ou, Jide Huang, Weize Shang, Hao Jin
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Publication number: 20230250549Abstract: Provided is a method for preparing a gallium- and nitrogen-doped monocrystalline silicon using a Czochralski process, including: introducing a doping gas at least including a first amount of nitrogen into a molten mixture in a single crystal furnance; withdrawing a seed from the molten mixture while introducing the doping gas including a second amount of nitrogen into the molten mixture, a second ratio of the second amount of nitrogen to the doping gas being smaller than the first ratio; and upon occurrence of a shoulder of the monocrystalline silicon rod, adjusting the second amount of nitrogen to a third amount in such a manner that a third ratio of the third amount of nitrogen to the doping gas is greater than the second ratio, to form a monocrystalline silicon rod. A solar cell and a photovoltaic module including a gallium- and nitrogen-doped silicon wafer prepared therefrom are also provided.Type: ApplicationFiled: April 19, 2023Publication date: August 10, 2023Inventors: Lizhu HE, Jun YANG, Peiyuan WANG, Limeng LIU, Xiang XU, Xiaolong BAI, Weize SHANG
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Patent number: 11708643Abstract: A method for manufacturing a monocrystalline silicon with Czochralski process, including: providing polycrystalline silicon and dopant to quartz crucible in single crystal furnace and vacuumizing, melting the polycrystalline silicon under protective gas to obtain silicon melt; after temperature of the silicon melt is stable, immersing seed crystal into the silicon melt to start seeding, lifting a shield away from surface of the silicon melt to adjust distance between the shield and the silicon melt to first preset distance; after seeding, performing shouldering to pull the crystal to increase diameter of the crystal to preset width; starting constant-diameter body growth, lowering the shield towards the surface of the silicon melt to adjust the distance to second preset distance; after growth, entering a tailing stage during which the diameter of the crystal is reduced until the crystal is separated from the silicon melt; and cooling the crystal to obtain monocrystalline silicon.Type: GrantFiled: August 28, 2020Date of Patent: July 25, 2023Assignee: Shangrao Jinko solar Technology Development Co., LTDInventors: Jun Yang, Weize Shang, Xiaolong Bai
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Publication number: 20220064815Abstract: Provided is an apparatus and a method for continuous crystal pulling. The apparatus includes: a crucible including a first sub-crucible and a second sub-crucible located at inner side of the first sub-crucible; a draft tube located above the crucible; and a delivery duct supplying materials to the crucible. A ratio of inner diameter of the second sub-crucible to outer diameter of the draft tube is ?1.05. In a first state, a distance between bottom surface of the draft tube and bottom surface of the crucible is a first distance, in a second state, a distance between bottom surface of the draft tube and bottom surface of the crucible is a second distance. The first distance is greater than the second distance. In the first and second states, a distance between a crystal-liquid interface in the crucible and the bottom surface of the draft tube remains substantially unchanged.Type: ApplicationFiled: September 30, 2020Publication date: March 3, 2022Inventors: Jun Yang, Weize Shang, Xiaolong Bai
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Publication number: 20220042203Abstract: A method for manufacturing a monocrystalline silicon with Czochralski process, including: providing polycrystalline silicon and dopant to quartz crucible in single crystal furnace and vacuumizing, melting the polycrystalline silicon under protective gas to obtain silicon melt; after temperature of the silicon melt is stable, immersing seed crystal into the silicon melt to start seeding, lifting a shield away from surface of the silicon melt to adjust distance between the shield and the silicon melt to first preset distance; after seeding, performing shouldering to pull the crystal to increase diameter of the crystal to preset width; starting constant-diameter body growth, lowering the shield towards the surface of the silicon melt to adjust the distance to second preset distance; after growth, entering a tailing stage during which the diameter of the crystal is reduced until the crystal is separated from the silicon melt; and cooling the crystal to obtain monocrystalline silicon.Type: ApplicationFiled: August 28, 2020Publication date: February 10, 2022Inventors: Jun YANG, Weize SHANG, Xiaolong BAI
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Publication number: 20210404085Abstract: Provided is a method for preparing a gallium- and nitrogen-doped monocrystalline silicon using a Czochralski process, including: introducing a doping gas at least including a first amount of nitrogen into a molten mixture in a single crystal furnace; withdrawing a seed from the molten mixture while introducing the doping gas including a second amount of nitrogen into the molten mixture, a second ratio of the second amount of nitrogen to the doping gas being smaller than the first ratio; and upon occurrence of a shoulder of the monocrystalline silicon rod, adjusting the second amount of nitrogen to a third amount in such a manner that a third ratio of the third amount of nitrogen to the doping gas is greater than the second ratio, to form a monocrystalline silicon rod. A solar cell and a photovoltaic module including a gallium- and nitrogen-doped silicon wafer prepared therefrom are also provided.Type: ApplicationFiled: August 21, 2020Publication date: December 30, 2021Inventors: Lizhu HE, Jun YANG, Peiyuan WANG, Limeng LIU, Xiang XU, Xiaolong BAI, Weize SHANG
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Publication number: 20210184068Abstract: Provided is a method for manufacturing at least one solar cell, a method for manufacturing a monocrystalline silicon wafer and a photovoltaic module. The method for manufacturing a monocrystalline silicon wafer includes: providing a monocrystalline silicon rod; squaring the monocrystalline silicon rod to form a quasi-square silicon rod with quasi-square cross-section having an arc, a length of the arc being not less than 15 mm; slicing the quasi-square silicon rod to form at least one quasi-square silicon wafer having the arc. The method for manufacturing at least one solar cell includes: using the method described above to obtain a quasi-square silicon wafer having an arc; forming a first solar cell by processing the quasi-square silicon wafer; scribing the first solar cell to obtain a square-shaped sub-solar cell and at least one strip-shaped sub-solar cell. The above methods improve the utilization rate of the monocrystalline silicon rod and reduce production cost.Type: ApplicationFiled: September 30, 2020Publication date: June 17, 2021Inventors: Xiaolong Bai, Lizhu He, Xinyu Zhang, Peiyuan Wang, Jun Yang, Ziyang Ou, Jide Huang, Weize Shang, Hao Jin
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(110) DISLOCATION-FREE MONOCRYSTALLINE SILICON AND ITS PREPARATION AND THE GRAPHITE HEAT SYSTEM USED
Publication number: 20100307403Abstract: The invention discloses (110) dislocation-free monocrystalline silicon and its preparation and the graphite heating system used. The process for preparation is as follows: clearing furnace and tidy the heat field; loading furnace; vacuumizing and argon charging; heating raw material; crystal seeding; expanding shoulder; rotating shoulder: speeding up the speed of shoulder-expanding; equal diameter: after shoulder-rotating, stabilize the crystal growth speed; finishing: turning off the power of crucible, decreasing the drawing rate manually; turning off the furnace. The graphite heating system includes: upper insulation column, lower insulation column and hearth tray arranged from the top down to form the external shell, and the peripheral surface is a stepped structure, and the thickness of the insulation layer of the upper insulation column is 20-30 mm, the thickness of the insulation layer of the lower insulation column is 60-70 mm, and the thickness of the insulation layer of the hearth tray is 70-80 mm.Type: ApplicationFiled: April 19, 2007Publication date: December 9, 2010Applicant: Tianjin HuanOu Semiconductor Material and Technology Co., Ltd.Inventors: Haoping Shen, Yutian Wang, Yuanqing Hu, Weize Shang, Xiang Li, Haijing Li, Wei Si, Runfei Gao