Abstract: Depositing a seed layer for a high-moment shield onto a write pole may have a deleterious effect on the magnetic response of the write pole. Instead, an amorphous separation layer may be deposited between the write pole and the seed layer. In one embodiment, the seed layer is formed directly on the amorphous layer. In addition to separating the seed layer from the write pole, the amorphous separation layer permits the seed layer to dictate the crystallographic orientation of the shield which is subsequently deposited on the magnetic head. That is, the amorphous layer provides a substrate that allows the seed layer to have a crystalline structure independent of the layers that were deposited previously. The amorphous separation layer may comprise an amorphous metal—e.g., NiNb or NiTa—or an insulative material—e.g., alumina or silicon dioxide.

Abstract: A magnetic recording head with thermal fly height control, wherein the heating element is configured to eliminate magnetic field effects on the writing pole, which would cause otherwise cause non-symmetric writing or pole erasure. Non-symmetric writing is a phenomenon wherein magnetic writing favors one direction over another, thereby causing a timing shift in recorded data. The pole erasure is a phenomenon wherein the erasure would occur even without write current. The heating element can be formed as a plurality of electrically conductive layers separated by a non-magnetic, electrically insulating layer such as alumina. The electrically conductive layers are configured so that current flows in opposite directions through each of the electrically conductive layers such that any magnetic field generated by the current flow through one electrically conductive layer is cancelled out by a magnetic field from another electrically conductive layer.

Abstract: Depositing a seed layer for a high-moment shield onto a write pole may have a deleterious effect on the magnetic response of the write pole. Instead, an amorphous separation layer may be deposited between the write pole and the seed layer. In one embodiment, the seed layer is formed directly on the amorphous layer. In addition to separating the seed layer from the write pole, the amorphous separation layer permits the seed layer to dictate the crystallographic orientation of the shield which is subsequently deposited on the magnetic head. That is, the amorphous layer provides a substrate that allows the seed layer to have a crystalline structure independent of the layers that were deposited previously. The amorphous separation layer may comprise an amorphous metal—e.g., NiNb or NiTa—or an insulative material—e.g., alumina or silicon dioxide.

Abstract: In one embodiment, an apparatus includes a main pole, at least one side shield positioned on sides of the main pole, and a trailing shield having a multi-bump structure positioned near a trailing side of the main pole, wherein the multi-bump structure has six junctures along the trailing shield facing the main pole, a first juncture positioned at a media-facing surface, a sixth juncture positioned away from the media-facing surface, and second, third, fourth, and fifth junctures positioned along the side of the trailing shield facing the main pole between the first and sixth juncture, wherein an element height of a first face of the trailing shield positioned between the fourth and fifth juncture is less than an element height of a second face of the trailing shield positioned at an end of the trailing shield positioned opposite the media-facing surface of the trailing shield.

Abstract: In one general embodiment, a magnetic head includes a stitch pole; and a main pole formed adjacent the stitch pole, wherein an end region of the stitch pole closest to an air bearing surface of the head tapers towards the main pole. In another general embodiment, a magnetic head includes a stitch pole being a laminate of at least two magnetic layers separated by a nonmagnetic layer; and a main pole formed adjacent the stitch pole. An end region of the stitch pole closest to an air bearing surface of the head tapers towards the main pole. An average angle of the taper of the end region of the stitch pole is between about 20 and about 45 degrees. Such head may be implemented in a data storage system.

Abstract: In one general embodiment, a magnetic head includes a stitch pole; and a main pole formed adjacent the stitch pole, wherein an end region of the stitch pole closest to an air bearing surface of the head tapers towards the main pole. In another general embodiment, a magnetic head includes a stitch pole being a laminate of at least two magnetic layers separated b a nonmagnetic layer; and a main pole formed adjacent the stitch pole. An end region of the stitch pole closest to an bearing surface of the bead tapers towards the main pole. An average angle of the taper of the end region of the stitch pole is between about 20 and about 45 degrees. Such head may be implemented in a data storage system.

Abstract: A perpendicular magnetic write head having a laminated trailing return pole structure that reduces magnetic eddy currents in the return pole for improved write head efficiency. The trailing magnetic return pole includes multiple magnetic layers. Each magnetic layer is separated from an adjacent magnetic layer of the return pole by a non-magnetic layer. The non-magnetic layer terminates at a region that is removed from the air bearing surface in order to allow contact between the magnetic layers at the ABS, thereby preventing stray magnetic fields from emitting from the magnetic layers of the write pole.

Abstract: A magnetic write head having a stitched magnetic pole (also referred to as a shaping layer) for conducting magnetic flux to the pole tip portion of a magnetic write pole. The stitched magnetic pole has a shape so as to be thicker in a central region that is aligned with the pole tip of the write pole and is thinner a its outer sides. This shape helps to channel magnetic flux to the pole tip portion of the write pole while maintaining sufficient pole surface area for high data rate recording.

Abstract: A magnetic write head having a write pole and a trailing, wrap-around magnetic shield formed over the write pole and separated from the write pole by a non-magnetic trailing gap layer and non-magnetic side gap layers. The write head includes a remnant magnetic seed layer, that while being used to facilitate electroplating of the magnetic shield, is left intentionally extending beyond the back edge of the magnetic shield. This extended portion of the magnetic seed layer acts as a shunt for magnetic flux and prevents data erasure due to over-writing.

Abstract: A magnetic write head having a write pole and a trailing, wrap-around magnetic shield formed over the write pole and separated from the write pole by a non-magnetic trailing gap layer and non-magnetic side gap layers. The write head includes a remnant magnetic seed layer, that while being used to facilitate electroplating of the magnetic shield, is left intentionally extending beyond the back edge of the magnetic shield. This extended portion of the magnetic seed layer acts as a shunt for magnetic flux and prevents data erasure due to over-writing.

Abstract: A magnetic write head having a stitched magnetic pole (also referred to as a shaping layer) for conducting magnetic flux to the pole tip portion of a magnetic write pole. The stitched magnetic pole has a shape so as to be thicker in a central region that is aligned with the pole tip of the write pole and is thinner a its outer sides. This shape helps to channel magnetic flux to the pole tip portion of the write pole while maintaining sufficient pole surface area for high data rate recording.

Abstract: In one embodiment, a magnetic head includes a main pole having a trapezoidal cross-section at a media-facing surface thereof and a flared shape with a greater width in a cross-track direction at positions away from the media-facing surface, a leading shield positioned near a leading side of the main pole, wherein a leading gap is provided between the main pole and the leading shield, side shields positioned on both sides of the main pole in the cross-track direction adjacent the media-facing surface of the main pole, with side gaps provided between the main pole and both of the side shields, and a trailing gap provided on a trailing side of the main pole at the media-facing surface thereof, with a throat height of the side shields being less than the throat height of the side shields at a position closer to the trailing gap than the leading gap.

Abstract: A magnetic head for data recording having a pair of heating elements that self regulate in response to temperature to distribute heat for thermal actuation. The head includes a first heating element located adjacent to the read sensor and away from the writer, and a second heating element located adjacent to the writer. The first and second heating elements have different coefficients of thermal resistance that cause the heating of the second heating element to increase relative to that of the first heating element when the overall temperature increases or when power provided by a power source increases. There, thereby prevents the read sensor from extending too much and possibly contacting the disk.

Abstract: A method according to one embodiment includes etching an underlayer positioned under a main pole for reducing a thickness thereof and creating an undercut under the main pole; adding a gap material along sides of the main pole and in the undercut; and forming a shield along at least a portion of the gap material. A magnetic head according to one embodiment includes a main pole; an underlayer positioned under the main pole and spaced therefrom, thereby defining an undercut therebetween; a first layer of gap material extending along sides of the main pole and in the undercut; a second layer of gap material extending continuously along the underlayer under the main pole; and a shield encircling the main pole, wherein the shield extends between the first and second layers of gap material in the undercut. Additional systems and methods are also presented.

Abstract: A magnetic write head for magnetic data recording that includes a structure having a low coefficient of thermal expansion for controlling thermal expansion of the write head. The structure having a low coefficient of thermal expansion has a shape that substantially conforms to the shape of the write coil, such that both the write coil and the structure having a low coefficient of thermal expansion have a central portion that is located closest to the air bearing surface and outer end portions that bend away from the air bearing surface to form a horseshoe shape.

Abstract: A magnetic write head having a tapered trailing edge and having a magnetic layer formed over a trailing edge of the write pole at a location recessed from the ABS, the magnetic layer being separated from the trailing edge of the write pole by a thin non-magnetic layer. The thin non-magnetic layer is preferably sufficiently thin that the magnetic layer can function as a portion of the write pole in a region removed from the ABS. A trailing magnetic shield is formed over the write pole and is separated from the write pole by a non-magnetic trailing gap layer. A non-magnetic spacer layer can be formed over the magnetic layer to provide additional separation between the magnetic layer and the trailing magnetic shield.

Abstract: A method for manufacturing a magnetic write head having a write pole with a tapered leading edge formed on a substrate having a tapered surface and a wrap-around, trailing magnetic shield. The method uses a multi-layer anti-reflective coating prior to formation of the shield so that reflection from the tapered surface of the substrate does not affect the lithography of the mask used to form the trailing shield. The multi-layer antireflective coating is constructed of materials that can be left in the finished head, thereby eliminating problems associated with removal of the anti-reflective coating.

Abstract: A method for manufacturing a magnetic write head having a write pole and a trailing wrap around magnetic shield, and having a non-magnetic step layer and a non-magnetic bump to provide additional spacing between the write pole and the trailing wrap around shield at a location removed from the air bearing surface. A magnetic write pole material is deposited on a substrate and a non-magnetic step layer is deposited over the write pole. A reactive ion milling can he used to pattern the non-magnetic step layer to have a front edge that is located a desired distance from an air hearing surface. A patterning and ion milling process is then performed to define a write pole, and then a layer of alumina is deposited and ion milled to from a tapered, non-magnetic bump at the front the non-magnetic step layer.

Abstract: A magnetic head for data recording having a pair of heating elements that self regulate in response to temperature to distribute heat for thermal actuation. The head includes a first heating element located adjacent to the read sensor and away from the writer, and a second heating element located adjacent to the writer. The first and second heating elements have different coefficients of thermal resistance that cause the heating of the second heating element to increase relative to that of the first heating element when the overall temperature increases or when power provided by a power source increases. There, thereby prevents the read sensor from extending too much and possibly contacting the disk.

Abstract: A heating element for use in a thermal fly height control magnetic recording head of a magnetic data recording system. The heating element has a centrally disposed portion with a straight front edge that is recessed by a substantially constant distance, and has first and second side portions that taper away from the air bearing surface. The side portions preferably taper away from the air bearing surface by an angle of 20 to 45 degrees. The center portion of the front edge is spaced from the air bearing surface by a distance D and has a width W, such that W is 1.5 to 2.5 (or about 2) times D. D is typically 2-6 um to have good heater efficiency while being large enough to not over heat the heater. The heating element has an overall width WW and a overall depth HH from the air bearing surface such that WW is 1.5-2.5 (or about 2) times HH.