Abstract: In accordance with some embodiments, a method for forming via holes is provided. The method includes providing a substrate with an etch stop layer and a dielectric layer sequentially formed thereon. The method also includes etching the dielectric layer to form a first via hole of a first size and a second via hole of a second size within the dielectric layer by a plasma generated from an etch gas, until both the first via hole and the second via hole are reaching the etch stop layer. The etch gas includes CH2F2 and an auxiliary gas of N2 or O2.

Abstract: A method includes exposing and developing a negative photo resist, and performing a treatment on the negative photo resist using an electron beam. After the treatment, a layer underlying the photo resist is etched using the negative photo resist as an etching mask.

Abstract: A method for forming vias and trenches for an interconnect structure on a substrate includes exposing via pitch reduction patterns in a photoresist layer, developing the patterns to remove the via pitch reduction patterns, etching the photoresist layer partially using a polymer gas to reshape the pattern into small via shapes, and etching the remaining photoresist layer to extend the reshaped pattern. The reshaped small via shape patterns have a smaller pitch than the via pitch reduction patterns in a long direction. For via pitch reduction patterns having two vias each, the pattern has a peanut-shape. During the reshaping etch operation, the polymer gas deposits more in a pinched-in middle section while allowing downward etch in unpinched sections.

Abstract: A method of lithography patterning includes forming a mask layer on a material layer and forming a capping layer on the mask layer. The capping layer is a boron-containing layer with a higher resistance to an etching reaction of patterning process of the material layer. By adapting the boron-containing layer as the capping layer, the thickness of the mask layer can be thus reduced. Hence, a better gap filling for forming an interconnect metallization in the material layer could be achieved as well.

Abstract: Methods for patterning integrated circuit (IC) features with varying dimensions are provided. In an example, a method includes forming a first patterned radiation-sensitive resist layer over a device substrate using a first mask, wherein the first patterned radiation-sensitive resist layer includes a first portion of an IC pattern; using the patterned first radiation-sensitive resist layer as a mask to form the first portion of the IC pattern in the device substrate; forming a second patterned radiation-sensitive resist layer over the device substrate using a second mask, wherein the second patterned radiation-sensitive resist layer includes a second portion of the IC pattern; and using the patterned second radiation-sensitive resist layer as a mask to form the second portion of the IC pattern in the device substrate. The combined first and second portions of the IC pattern in the device substrate form an IC feature having a dimension greater than dimensions of the first and second portions.

Abstract: Methods for patterning integrated circuit (IC) features with varying dimensions are provided. In an example, a method includes forming a first patterned radiation-sensitive resist layer over a device substrate using a first mask, wherein the first patterned radiation-sensitive resist layer includes a first portion of an IC pattern; using the patterned first radiation-sensitive resist layer as a mask to form the first portion of the IC pattern in the device substrate; forming a second patterned radiation-sensitive resist layer over the device substrate using a second mask, wherein the second patterned radiation-sensitive resist layer includes a second portion of the IC pattern; and using the patterned second radiation-sensitive resist layer as a mask to form the second portion of the IC pattern in the device substrate. The combined first and second portions of the IC pattern in the device substrate form an IC feature having a dimension greater than dimensions of the first and second portions.

Abstract: A method for forming vias and trenches for an interconnect structure on a substrate includes exposing via pitch reduction patterns in a photoresist layer, developing the patterns to remove the via pitch reduction patterns, etching the photoresist layer partially using a polymer gas to reshape the pattern into small via shapes, and etching the remaining photoresist layer to extend the reshaped pattern. The reshaped small via shape patterns have a smaller pitch than the via pitch reduction patterns in a long direction. For via pitch reduction patterns having two vias each, the pattern has a peanut-shape. During the reshaping etch operation, the polymer gas deposits more in a pinched-in middle section while allowing downward etch in unpinched sections.

Abstract: A method of lithography patterning includes forming a mask layer on a material layer and forming a capping layer on the mask layer. The capping layer is a boron-containing layer with a higher resistance to an etching reaction of patterning process of the material layer. By adapting the boron-containing layer as the capping layer, the thickness of the mask layer can be thus reduced. Hence, a better gap filling for forming an interconnect metallization in the material layer could be achieved as well.