Patents by Inventor Wen-Tung Chou
Wen-Tung Chou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20160168772Abstract: A spunbond method for producing non-woven fabric of natural cellulose with flame-retarding feature comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate water content from slurry by a Thin Film Evaporator to form dope. Extrude the dope off spin nozzles to form filament strand via spunbond method. Coagulating regenerate, water rinse, hydro-entangled needle-punch and dry the filament strand to form normal natural cellulose nonwoven, which is soaking rolled by flame retardant of N-hydroxymethyl-3-(dimethoxy-phosphate acyl) propyl amide, then orderly bake, alkaline clean, water rinse, dry and wind-up to convert it into modified natural cellulose nonwoven fabrics of long-acting flame retarding feature in coil manner. Because of cross-linking reaction between foregoing flame retardant and natural cellulose nonwoven, the flame-retarding capability thereof meet requirements of testing standards in American ASTM D6413-1999 and ASTM D2863-1995.Type: ApplicationFiled: March 20, 2015Publication date: June 16, 2016Inventors: Wen-Tung CHOU, Ming-Yi LAI, Kun-Shan HUANG
-
Publication number: 20160144547Abstract: A meltblown method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse prepared bio-polyamide 6,10 into a melt, then extrude, and blow the melt out spinnerets to form natural bio-polyamide 6,10 filaments laid onto a conveyer to form a substrate fibrous web. Secondly, blend and dissolve prepared pulp by putting N-methylmorpholine N-oxide (NMMO) dissolving solvent, and dehydrate it to form dope, then extrude and blow the dope out spinnerets to form natural cellulose filaments laid up over existing fibrous web of bio-polyamide 6,10 on the conveyer so that a fibrous composite of the bio-polyamide 6,10 and natural cellulose in overlaid lamination is formed thereon. Finally, coagulate and regenerate the fibrous composite of the bio-polyamide 6,10 and natural cellulose by means of ejecting mist aerosol of water, and convert it into nonwoven fabric with hygroscopic metastatic feature by orderly applying post treatments of hydro-entangled needle punching, drying, winding-up processes.Type: ApplicationFiled: March 11, 2015Publication date: May 26, 2016Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai
-
Publication number: 20160145781Abstract: A stapled melt spinning method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse bio-polyamide 6,10 into melt, extrude and spin it out spin heads of extruder into filaments, cool, draw and collect filaments into tow, then extend, cut and card the filaments into the staples, and spread the staples on a conveyer to form fibrous web. Next, blend and dissolve pulp by N-methylmorpholine N-oxide (NMMO) dissolving solvent, dehydrate it to form dope, and extrude and spin it out spin heads of extruder into filaments, then cool, draw and collect filaments into tow, and extend, cut and card filaments into staples, then overlay the staples over existing fibrous web to form a composite fibrous web of bio-polyamide 6,10 and cellulose filaments. Finally, coagulate, regenerate and convert fibrous composite of bio-polyamide 6,10 and natural cellulose into nonwoven fabric with hygroscopic metastatic feature by hydro-entangled needle punching, drying, winding-up processes.Type: ApplicationFiled: March 18, 2015Publication date: May 26, 2016Inventors: Wen-Tung CHOU, Ming-Yi LAI, Kun-Shan HUANG, Hsiao-Chi TSAI
-
Publication number: 20160145780Abstract: A spunbond method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse prepared bio-polyamide 6,10 into a melt via spunbond method, next extrude and spun and draw the melt to form filaments, then bond and lay the filaments on a conveyer to form a substrate fibrous web of bio-polyamide 6,10. Secondly, blend and dissolve prepared pulp by putting N-methylmorpholine N-oxide (NMMO) dissolving solvent, then dehydrate it to form dope, then extrude the dope out by an extruder with external compressed quenching air for converting it into cellulose filaments, then draw, bond and overlay the cellulose filaments to become uniform natural cellulose filaments on existing substrate fibrous web previously to form an overlaid fibrous web in the conveyer.Type: ApplicationFiled: March 16, 2015Publication date: May 26, 2016Inventors: Wen-Tung CHOU, Ming-Yi LAI, Kun-Shan HUANG, Hsiao-Chi TSAI
-
Patent number: 9155251Abstract: The present invention provides a producing method for the artificial peat moss from natural cellulose fiber. The producing method comprises following steps in successive order manner. Firstly, blend natural pulp with N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer in proper mixing ratio to yield a preliminary quasi-dope. Secondly, stir and dehydrate the preliminary quasi-dope to form dope. Thirdly, spin the dope by dry jet wet spinning method to yield filament bundle of cellulose. Fourthly, orderly perform coagulating with regenerating, water rinsing, twisting with plying and cutting processes on the filament bundle of cellulose to yield a preliminary artificial peat moss of natural cellulose fiber. Finally, per drying process of post-treatment on the preliminary artificial peat moss of natural cellulose fiber to obtain final artificial peat moss of natural cellulose fiber of the present invention.Type: GrantFiled: February 26, 2013Date of Patent: October 13, 2015Assignee: ACELON CHEMICAL AND FIBER CORPORATIONInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Patent number: 9138935Abstract: A process for producing an antistatic yarn includes the steps of: (a) providing antistatic composite filaments having carbon black dispersed therein; (b) advancing the antistatic composite filaments to a first heating zone at a first advancing speed which ranges from 230 m/min to 330 m/min; (c) drawing the antistatic composite filaments from the first heating zone to a false twist zone at a second advancing speed such that a draw ratio of the second advancing speed to the first advancing speed ranges from 1.5 to 1.75, thereby obtaining false twisted filaments; and (d) heat-setting the false twisted filaments so as to obtain a permanent antistatic crimped yarn.Type: GrantFiled: January 24, 2013Date of Patent: September 22, 2015Assignee: Acelon Chemicals & Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chien-Yuan Wang
-
Patent number: 9090001Abstract: A Meltblown process for producing non-woven fabrics with flame-retarding capability from natural cellulose comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate water content from slurry by a Thin Film Evaporator to form dope. Extrude the dope off spinneret bank to form filament bundle via meltblown process. Coagulating regenerate, water rinse, hydro-entangled needle-punch and dry the filament bundle to form normal natural cellulose nonwoven. Soaking roll formed nonwoven by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking roll, alkaline clean, water rinse, dry and coil the nonwoven to produce modified natural cellulose nonwoven of flame retarding capacity.Type: GrantFiled: March 8, 2012Date of Patent: July 28, 2015Assignee: ACELON CHEMICAL AND FIBER CORPORATIONInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Patent number: 9090997Abstract: A fabrication of natural cellulose fiber with flame-retarding capability comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate extra water content from slurry by a Thin Film Evaporator (TFE) to form dope. By Dry-Jet Wet Spinning, spin and extrude dope for coagulating and regenerating. Water-rinse and dry to form natural cellulose fiber. Soaking roll natural cellulose fiber by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking rolled, alkaline clean, water rinse, dry and oil the natural cellulose fiber to produce natural cellulose fiber of flame retarding capacity. Because of cross-linking reaction for the flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl) with natural cellulose fiber, the flame-retarding capability thereof meet requirements of testing standards in American ASTM D6413-1999 and ASTM D2863-1995.Type: GrantFiled: March 5, 2012Date of Patent: July 28, 2015Assignee: ACELON CHEMICAL AND FIBER CORPORATIONInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Patent number: 8932471Abstract: This disclosure relates to a method of recovering and concentrating an aqueous N-methylmorpholine-N-oxide (NMMO) solution.Type: GrantFiled: September 9, 2011Date of Patent: January 13, 2015Assignee: Acelon Chemicals & Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chih-Chung Kuo
-
Publication number: 20140291882Abstract: The present invention provides a processing method of natural cellulose fiber intrinsically with enhanced antiseptic, deodorant and negative-ion features from bamboo. The process uses mixture of wasted coffee residue and bamboo pulp as raw material. The process uses N-methylmorpholine N-oxide (NMMO) as primary solvent and 1, 3-phenylene-bis 2-oxazoline (BOX) as additive stabilizer. A cellulose solution is firstly formed by the wasted coffee residue, bamboo pulp, NMMO and BOX aforesaid. Secondly, via grinding, blending, dissolving and thermal dehydrating, the cellulose solution is converted into spinning dope. Thirdly, spin the dope obtained previously by dry-jet wet spinning method and coagulate and regenerate in a coagulation bath to form into threads. Finally, rinse, desiccate and lubricate the regenerated threads obtained previously as well as wind it up to produce reeled natural bamboo cellulose fiber with enhanced antiseptic, deodorant and negative-ion features.Type: ApplicationFiled: May 17, 2013Publication date: October 2, 2014Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Publication number: 20140291883Abstract: The present invention provides a processing method of non-woven intrinsically with enhanced deodorant feature from bamboo. The process uses mixture of wasted coffee residue and bamboo pulp as raw material. The process uses N-methylmorpholine N-oxide (NMMO) as primary solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as additive stabilizer. A cellulose solution is firstly formed by the wasted coffee residue, bamboo pulp, NMMO and BOX aforesaid. Secondly, via grinding, blending, dissolving and thermal dehydrating, the cellulose solution is converted into spinning dope. Thirdly, via meltblown method, the dope is extruded out of spinnerets in a die assembly by a metering gear pump to form thread bundle. Finally, the thread bundle is orderly treated by coagulation with regeneration via ejecting mist aerosol of water, rinsing, bleaching, re-rinsing, drying, winding-up and the like to create continuous filaments, then final product for nonwoven with deodorant feature is produced by the filaments from bamboo cellulose.Type: ApplicationFiled: June 6, 2013Publication date: October 2, 2014Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Publication number: 20140165463Abstract: The present invention provides a producing method for the artificial peat moss from natural cellulose fiber. The producing method comprises following steps in successive order manner. Firstly, blend natural pulp with N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer in proper mixing ratio to yield a preliminary quasi-dope. Secondly, stir and dehydrate the preliminary quasi-dope to form dope. Thirdly, spin the dope by dry jet wet spinning method to yield filament bundle of cellulose. Fourthly, orderly perform coagulating with regenerating, water rinsing, twisting with plying and cutting processes on the filament bundle of cellulose to yield a preliminary artificial peat moss of natural cellulose fiber. Finally, per drying process of post-treatment on the preliminary artificial peat moss of natural cellulose fiber to obtain final artificial peat moss of natural cellulose fiber of the present invention.Type: ApplicationFiled: February 26, 2013Publication date: June 19, 2014Applicant: Acelon Chemicals and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Method of Recovering Aqueous N-Methylmorpholine-N-Oxide Solution Used in Production of Lyocell Fiber
Publication number: 20140008577Abstract: A method of recovering aqueous N-Methylmorpholine-N-Oxide solution used in production of Lyocell fiber comprises following steps. Bleach means for decoloring coloration in aqueous NMMO solution via alternate blow-mixing adsorption mode and static suspending adsorption mode reiteration. Filtration means for purifying the activated carbon powder and impurities by two filtering stages of first coarse filtering stage and second fine filtering stage. Concentration means for intensifying aqueous NMMO solution to obtain a condensed aqueous solution without NMMO solvent and a concentrated aqueous solution with NMMO solvent respectively by a sequential multi-stage evaporating system. Refinement means for purifying aqueous NMMO solution with promoting purity of concentrated aqueous solution to obtain required recovered aqueous solution by adding suitable agents in the redox reactions involved.Type: ApplicationFiled: July 29, 2013Publication date: January 9, 2014Applicant: Acelon Chemicals and Fiber CorporationInventors: Wen-Tung CHOU, Ming-Yi LAI, Kun-Shan HUANG -
Publication number: 20130313750Abstract: A process for producing an antistatic yarn includes the steps of: (a) providing antistatic composite filaments having carbon black dispersed therein; (b) advancing the antistatic composite filaments to a first heating zone at a first advancing speed which ranges from 230 m/min to 330 m/min; (c) drawing the antistatic composite filaments from the first heating zone to a false twist zone at a second advancing speed such that a draw ratio of the second advancing speed to the first advancing speed ranges from 1.5 to 1.75, thereby obtaining false twisted filaments; and (d) heat-setting the false twisted filaments so as to obtain a permanent antistatic crimped yarn.Type: ApplicationFiled: January 24, 2013Publication date: November 28, 2013Applicant: Acelon Chemicals & Fiber CoporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chien-Yuan Wang
-
Publication number: 20130234354Abstract: A Meltblown process for producing non-woven fabrics with flame-retarding capability from natural cellulose comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate water content from slurry by a Thin Film Evaporator to form dope. Extrude the dope off spinneret bank to form filament bundle via meltblown process. Coagulating regenerate, water rinse, hydro-entangled needle-punch and dry the filament bundle to form normal natural cellulose nonwoven. Soaking roll formed nonwoven by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking roll, alkaline clean, water rinse, dry and coil the nonwoven to produce modified natural cellulose nonwoven of flame retarding capacity.Type: ApplicationFiled: March 8, 2012Publication date: September 12, 2013Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung CHOU, Ming-Yi Lai, Kun-Shan Huang
-
Publication number: 20130228949Abstract: A fabrication of natural cellulose fiber with flame-retarding capability comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate extra water content from slurry by a Thin Film Evaporator (TFE) to form dope. By Dry-Jet Wet Spinning, spin and extrude dope for coagulating and regenerating. Water-rinse and dry to form natural cellulose fiber. Soaking roll natural cellulose fiber by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking rolled, alkaline clean, water rinse, dry and oil the natural cellulose fiber to produce natural cellulose fiber of flame retarding capacity. Because of cross-linking reaction for the flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl) with natural cellulose fiber, the flame-retarding capability thereof meet requirements of testing standards in American ASTM D6413-1999 and ASTM D2863-1995.Type: ApplicationFiled: March 5, 2012Publication date: September 5, 2013Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung CHOU, Ming-Yi Lai, Kun-Shan Huang
-
Patent number: 8420005Abstract: The present invention provides a meltblown wetlaid method for producing non-woven fabrics with anti-mildew, anti-bacteria and deodorizing capabilities from natural cellulose. The method comprises selecting wood pulp as raw material and using N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer to form mixed cellulose mucilage as well as using modified and nano-miniaturized natural chitosan as additive for blending and dissolution to form cellulose dope. By meltblown method, the dope is extruded out of spinnerets to form filament bundle, then by ejecting mist aerosol of water, the filament bundle is coagulated with regeneration. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like having been orderly applied, then final product for nonwoven fabric of continuous filament with anti-mildew, anti-bacteria and deodorizing capabilities is produced.Type: GrantFiled: September 10, 2010Date of Patent: April 16, 2013Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Patent number: 8420004Abstract: The present invention provides a meltblown wetlaid method for producing non-woven fabrics from natural cellulose using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. The dope is then extruded out of a spinneret to form filament bundle by meltblown method. Subsequently, by means of ejecting mist aerosol of water, the filament bundle is coagulated with regeneration. Via post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied, then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.Type: GrantFiled: August 27, 2010Date of Patent: April 16, 2013Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
-
Publication number: 20130062566Abstract: This disclosure relates to a method of recovering and concentrating an aqueous N-methylmorpholine-N-oxide (NMMO) solution.Type: ApplicationFiled: September 9, 2011Publication date: March 14, 2013Applicant: Acelon Chemicals & Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chih-Chung Kuo
-
Patent number: 8366988Abstract: The present invention provides a “spunbond wetlaid method for producing non-woven fabrics from natural cellulose” using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. Then, the dope is extruded out of a spinneret to form filament bundle by spunbond method. The dope is extruded out of a spinneret bank of grouped spinnerets to form filament bundle for further stretching process under quench condition. The filament bundle is coagulated with regeneration in a coagulating solution. The coagulated filament bundle is rapidly stretched under high pressure by an air draw-off machine. The stretched filament bundle is collected and stacked on a collecting net as web nonwoven. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.Type: GrantFiled: September 1, 2010Date of Patent: February 5, 2013Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang