Abstract: Provided is a graphene-based coating suspension comprising multiple graphene sheets, thin film coating of an anti-corrosive pigment or sacrificial metal deposited on graphene sheets, and a binder resin dissolved or dispersed in a liquid medium, wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 47% by weight of non-carbon elements wherein the non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof. The invention also provides a process for producing this coating suspension. Also provided is an object or structure coated at least in part with such a coating.

Abstract: Provided is a graphene-based aqueous coating suspension comprising multiple graphene sheets, particles of an anti-corrosive pigment or sacrificial metal, and a waterborne binder resin dissolved or dispersed in water, wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 47% by weight of non-carbon elements wherein the non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof and wherein the coating suspension does not contain a silicate binder or microspheres dispersed therein. Also provided is an object or structure coated at least in part with such a coating.

Abstract: An process for producing multiple porous graphene particulates for a lithium battery anode, the process comprising: (a) preparing a graphene dispersion having multiple anode material particles, multiple sheets of a starting graphene material, and a blowing agent dispersed in a liquid medium, wherein the blowing agent-to-graphene material weight ratio is from 0.01/1.0 to 1.0/1.0; (b) dispensing, forming and drying the graphene dispersion into multiple droplets containing therein graphene sheets, particles of the anode active material, and the blowing agent; and (c) heat treating the droplets at a heat treatment temperature selected from 80° C. to 3,200° C. at a desired heating rate sufficient to induce volatile gas molecules from the non-carbon elements or to activate the blowing agent for producing the multiple porous graphene particulates.

Abstract: An process for producing multiple porous graphene particulates for a lithium battery anode, the process comprising: (a) preparing a graphene dispersion having multiple anode material particles, multiple sheets of a starting graphene material, and a blowing agent dispersed in a liquid medium, wherein the blowing agent-to-graphene material weight ratio is from 0.01/1.0 to 1.0/1.0; (b) dispensing, forming and drying the graphene dispersion into multiple droplets containing therein graphene sheets, particles of the anode active material, and the blowing agent; and (c) heat treating the droplets at a heat treatment temperature selected from 80° C. to 3,200° C. at a desired heating rate sufficient to induce volatile gas molecules from the non-carbon elements or to activate the blowing agent for producing the multiple porous graphene particulates.

Abstract: An anode for a lithium battery, comprising multiple porous graphene particulates, wherein at least one of the particulates comprises multiple pores (total volume Vpp), pore walls, and primary particles of an anode active material (total volume Va), disposed in the pores, wherein (a) the pore walls contain a graphene material; (b) the primary particles are in an amount from 0.5% to 95% by weight based on the total particulate weight; (c) the particulate is embraced or encapsulated by a thin encapsulating layer of electrically conducting material having a thickness from 1 nm to 10 ?m, an electric conductivity from 10?6 S/cm to 20,000 S/cm and a lithium ion conductivity from 10?8 S/cm to 5×10?2 S/cm; and (d) the volume ratio Vpp/Va is from 1.3/1.0 to 5.0/1.0.

Abstract: Provided is a graphene-based coating suspension comprising multiple graphene sheets, thin film coating of an anti-corrosive pigment or sacrificial metal deposited on graphene sheets, and a binder resin dissolved or dispersed in a liquid medium, wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 47% by weight of non-carbon elements wherein the non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof. The invention also provides a process for producing this coating suspension. Also provided is an object or structure coated at least in part with such a coating.

Abstract: Provided is a method of inhibiting corrosion of a structure or object having a surface, the method comprising (i) coating at least a portion of the surface with a coating suspension comprising multiple graphene sheets coated with a thin film of an anti-corrosive pigment or sacrificial metal having a thickness from 0.5 nm to 1 ?m and a resin binder dispersed or dissolved in a liquid medium; and (ii) at least partially removing the liquid medium from the coating suspension upon completion of the coating step to form a protective coating layer on the surface. Preferably, the protective coating layer contains coated graphene sheets that are aligned to be substantially parallel to one another and parallel to the surface of the structure or object to be protected.

Abstract: Provided is a graphene-based aqueous coating suspension comprising multiple graphene sheets, particles of an anti-corrosive pigment or sacrificial metal, and a waterborne binder resin dissolved or dispersed in water, wherein the multiple graphene sheets contain single-layer or few-layer graphene sheets selected from a pristine graphene material having essentially zero % of non-carbon elements, or a non-pristine graphene material having 0.001% to 47% by weight of non-carbon elements wherein the non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, doped graphene, chemically functionalized graphene, or a combination thereof and wherein the coating suspension does not contain a silicate binder or microspheres dispersed therein. Also provided is an object or structure coated at least in part with such a coating.