Patents by Inventor Wenyih Frank Lai
Wenyih Frank Lai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230109131Abstract: A method for isomerizing alpha olefins to produce an isomerization mixture comprising branched olefins can comprise contacting an olefinic feed including one or more C10-C20 alpha olefins with a catalyst under skeletal isomerization conditions, wherein the catalyst comprises a molecular sieve having an MRE topology; and obtaining an isomerization mixture comprising one or more C10-C20 branched olefins.Type: ApplicationFiled: March 22, 2021Publication date: April 6, 2023Inventors: Sina Sartipi, Wenyih Frank Lai, Roxana Perez Velez, Renyuan Yu, Paul F. Keusenkothen, Zsigmond Varga
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Patent number: 11535578Abstract: This disclosure provides improved processes for converting aromatic hydrocarbons, such as benzene/toluene, alkylation, transalkylation, or isomerization. In an embodiment, a process comprises utilizing a passivated reactor to reduce deactivation of a molecular sieve catalyst. Additional measures such as the use of an auxiliary catalyst and/or an elevated reactor pressure may be used to further reduce deactivation of the molecular sieve catalyst.Type: GrantFiled: March 16, 2020Date of Patent: December 27, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Seth M. Washburn, Hsu Chiang, Umar Aslam, Wenyih Frank Lai, Doron Levin, Tan-Jen Chen
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Patent number: 11377607Abstract: Compositions can include mixtures having from about 2 wt % to about 40 wt % of C10-C20 linear paraffins based on the weight of the mixture, from about 60 wt % to about 98 wt % of C10-C20 branched saturated hydrocarbons based on the weight of the mixture, and less than or equal to about 30 wt % of C20+ saturated hydrocarbons based on the weight of the mixture. Methods to obtain these compositions can include the isomerization of one or more C10-C20 alpha olefins under skeletal isomerization conditions to obtain an isomerization mixture and the hydrotreating of the isomerization mixture.Type: GrantFiled: March 18, 2021Date of Patent: July 5, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Sina Sartipi, Roxana Perez Velez, Silvio Carrettin, Nan Hu, Wenyih Frank Lai, Daniel Bien
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Publication number: 20210292663Abstract: Compositions can include mixtures having from about 2 wt % to about 40 wt % of C10-C20 linear paraffins based on the weight of the mixture, from about 60 wt % to about 98 wt % of C10-C20 branched saturated hydrocarbons based on the weight of the mixture, and less than or equal to about 30 wt % of C20+ saturated hydrocarbons based on the weight of the mixture. Methods to obtain these compositions can include the isomerization of one or more C10-C20 alpha olefins under skeletal isomerization conditions to obtain an isomerization mixture and the hydrotreating of the isomerization mixture.Type: ApplicationFiled: March 18, 2021Publication date: September 23, 2021Inventors: Sina Sartipi, Roxana Perez Velez, Silvio Carrettin, Nan Hu, Wenyih Frank Lai, Daniel Bien
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Publication number: 20200308085Abstract: This disclosure provides improved processes for converting aromatic hydrocarbons, such as benzene/toluene, alkylation, transalkylation, or isomerization. In an embodiment, a process comprises utilizing a passivated reactor to reduce deactivation of a molecular sieve catalyst. Additional measures such as the use of an auxiliary catalyst and/or an elevated reactor pressure may be used to further reduce deactivation of the molecular sieve catalyst.Type: ApplicationFiled: March 16, 2020Publication date: October 1, 2020Inventors: Seth M. Washburn, Hsu Chiang, Umar Aslam, Wenyih Frank Lai, Doron Levin, Tan-Jen Chen
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Publication number: 20200215521Abstract: A method for making catalyst materials is disclosed in which active metal ingredients of the final catalyst are added to a mixture for extruding the catalyst material that includes a binder, one or more precursors of one or more base metals and/or one or more noble metals, and a crystal of a zeolite. The extruded catalyst material is then pre-calcined and ion-exchanged and then a final calcining step is applied. The catalyst materials made by such a method are also disclosed as is a method for treating a hydrocarbon stream using the catalysts.Type: ApplicationFiled: August 30, 2018Publication date: July 9, 2020Inventors: Wenyih Frank Lai, Paul Podsiadlo, Chuansheng Bai, William W. Lonergan, Louis F. Burns, Stephen J. McCarthy, Nicholas S. Rollman
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Patent number: 10669491Abstract: Methods are provided for making base metal catalysts with improved activity. After forming catalyst particles based on a support comprising a zeolitic molecular sieve, the catalyst particles can be impregnated with a solution comprising a) metal salts (or other precursors) for a plurality of base metals and b) an organic dispersion agent comprising 2 to 10 carbons. The impregnated support particles can be dried to form a base metal catalyst, and then optionally sulfided to form a sulfided base metal catalyst. The resulting (sulfided) base metal catalyst can have improved activity for cloud point reduction and/or for improved activity for heteroatom removal, relative to a base metal dewaxing catalyst prepared without the use of a dispersion agent.Type: GrantFiled: November 30, 2016Date of Patent: June 2, 2020Assignee: ExxonMobil Research and Engineering CompanyInventors: Stephen J. McCarthy, Chuansheng Bai, Wenyih Frank Lai, Paul Podsiadlo, William W. Lonergan
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Patent number: 10661262Abstract: Hydrogenation catalysts for aromatic hydrogenation including an organosilica material support, which is a polymer comprising independent units of a monomer of Formula [Z1OZ2OSiCH2]3 (I), wherein each Z1 and Z2 independently represent a hydrogen atom, a C1-C4 alkyl group or a bond to a silicon atom of another monomer; and at least one catalyst metal are provided herein. Methods of making the hydrogenation catalysts and processes of using, e.g., aromatic hydrogenation, the hydrogenation catalyst are also provided herein.Type: GrantFiled: July 10, 2018Date of Patent: May 26, 2020Assignee: ExxonMobil Research & Engineering CompanyInventors: Paul Podsiadlo, Quanchang Li, David Charles Calabro, Jean Willem Lodewijk Beeckman, Lei Zhang, Kiara M. Benitez, Matthew Scott Ide, Stephen John McCarthy, Mobae Afeworki, Simon Christopher Weston, Preeti Kamakoti, Matu J. Shah, Wenyih Frank Lai, Meghan Kochersperger, David A. Griffin, Ivy D. Johnson
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Patent number: 10544239Abstract: Organosilica materials, which are a polymer of at least one independent monomer of Formula [Z1OZ2OSiCH2]3 (I), wherein each Z1 and Z2 independently represent a hydrogen atom, a C1-C4 alkyl group or a bond to a silicon atom of another monomer and at least one other trivalent metal oxide monomer are provided herein. Methods of preparing and processes of using the organosilica materials, e.g., for catalysis etc., are also provided herein.Type: GrantFiled: December 11, 2015Date of Patent: January 28, 2020Assignee: EXXONMOBILE RESEARCH AND ENGINEERING COMPANYInventors: Quanchang Li, David Charles Calabro, Mobae Amin Afeworki, Simon Christopher Weston, Matcheld Maria Wilfried Mertens, Tilman Wolfram Beutel, Wenyih Frank Lai, Paul Podsiadlo, Jean Willem Lodewijk Beeckman
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Publication number: 20190336953Abstract: The present invention provides a catalyst composition comprising: a) an inorganic, porous, mesoporous binder material, wherein the binder material comprises at least silica and alumina; b) a supported material, wherein the supported material has a framework comprising silica and alumina in a weight ratio of silica to alumina of about 10:1 to about 50:1, and has an average pore diameter of about 15 to about 40 ?; and c) a hydrogenation-dehydrogenation component, which is selected from the Group VIII noble metals and mixtures thereof; wherein the catalyst composition has a collidine uptake at 200° C. of greater than 150 ?mol/g, 200 ?mol/g, or 300 ?mol/g, or 350 ?mol/g. The catalyst is used in the hydroprocessing of a hydrocarbon feedstream to reduce an aromatic content of the hydrocarbon feedstream.Type: ApplicationFiled: April 19, 2019Publication date: November 7, 2019Inventors: Matthew S. IDE, Wenyih Frank LAI, William Robert GUNTHER, Lei ZHANG, Maura A.F. Koehle
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Patent number: 10155665Abstract: Methods are provided for synthesis of various types of zeolites using synthesis mixtures that contain a dominant structure directing agent and one or more secondary structure directing agents. Advantageously, the secondary structure directing agents may substantially not alter the crystal structure and/or morphology of the crystals generated by a synthesis mixture in the presence of the dominant structure directing agent.Type: GrantFiled: October 20, 2015Date of Patent: December 18, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Wenyih Frank Lai, Nicholas S. Rollman, Jenna L. Walp, William W. Lonergan
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Publication number: 20180318790Abstract: Hydrogenation catalysts for aromatic hydrogenation including an organosilica material support, which is a polymer comprising independent units of a monomer of Formula [Z1OZ2OSiCH2]3 (I), wherein each Z1 and Z2 independently represent a hydrogen atom, a C1-C4 alkyl group or a bond to a silicon atom of another monomer; and at least one catalyst metal are provided herein. Methods of making the hydrogenation catalysts and processes of using, e.g., aromatic hydrogenation, the hydrogenation catalyst are also provided herein.Type: ApplicationFiled: July 10, 2018Publication date: November 8, 2018Inventors: Paul Podsiadlo, Quanchang Li, David Charles Calabro, Jean Willem Lodewijk Beeckman, Lei Zhang, Kiara M. Benitez, Matthew Scott Ide, Stephen John McCarthy, Mobae Afeworki, Simon Christopher Weston, Preeti Kamakoti, Matu J. Shah, Wenyih Frank Lai, Meghan Kochersperger, David A. Griffin, Ivy D. Johnson
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Patent number: 10053403Abstract: Disclosed are catalyst compositions and their use in a process for the conversion of a feedstock containing C8+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst composition comprises a zeolite which comprises a MOR framework structure and a MFI and/or MEL framework structure, (b) at least one first metal of Group 10 of the IUPAC Periodic Table, and (c) optionally at least one second metal of Group 11 to 15 of the IUPAC Periodic Table. In one or more embodiments, the MOR framework structure comprises mordenite, preferably a mordenite zeolite having small particle size. The MFI framework structure preferably comprises ZSM-5, and the MEL framework structure preferably comprises ZSM-11.Type: GrantFiled: October 20, 2017Date of Patent: August 21, 2018Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wenyih Frank Lai, Christine N. Elia, Nicholas S. Rollman, Joshua I. Cutler
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Patent number: 10047304Abstract: Hydrogenation catalysts for aromatic hydrogenation including an organosilica material support, which is a polymer comprising independent units of a monomer of Formula [Z1OZ2OSiCH2]3 (I), wherein each Z1 and Z2 independently represent a hydrogen atom, a C1-C4 alkyl group or a bond to a silicon atom of another monomer; and at least one catalyst metal are provided herein. Methods of making the hydrogenation catalysts and processes of using, e.g., aromatic hydrogenation, the hydrogenation catalyst are also provided herein.Type: GrantFiled: December 11, 2015Date of Patent: August 14, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Paul Podsiadlo, Quanchang Li, David Charles Calabro, Jean Willem Lodewijk Beeckman, Lei Zhang, Kiara M. Benitez, Matthew Scott Ide, Stephen John McCarthy, Mobae Afeworki, Simon Christopher Weston, Preeti Kamakoti, Matu J. Shah, Wenyih Frank Lai, Meghan Nines, David A. Griffin, Ivy D. Johnson
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Patent number: 10022700Abstract: Methods of preparing organosilica materials, which are a polymer comprising of at least one independent cyclic polyurea monomer of Formula wherein each R1 is a Z1OZ2Z3SiZ4 group, wherein each Z1 represents a hydrogen atom, a C1-C4 alkyl group, or a bond to a silicon atom of another monomer unit; each Z2 and Z3 independently represent a hydroxyl group, a C1-C4 alkyl group, a C1-C4 alkoxy group or an oxygen atom bonded to a silicon atom of another monomer unit; and each Z4 represents a C1-C8 alkylene group bonded to a nitrogen atom of the cyclic polyurea are provided herein. Methods of preparing and processes of using the organosilica materials, e.g., for gas separation, color removal, etc., are also provided herein.Type: GrantFiled: December 11, 2015Date of Patent: July 17, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Paul Podsiadlo, Quanchang Li, David Charles Calabro, Lei Zhang, Kiara M. Benitez, Himanshu Gupta, Xiaochun Xu, Scott J. Weigel, Darryl Donald Lacy, Bal Kaul, James William Gleeson, Wenyih Frank Lai, Mobae Afeworki, Simon Christopher Weston, David A. Griffin, Meghan Nines
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Publication number: 20180134637Abstract: Disclosed are catalyst compositions and their use in a process for the conversion of a feedstock containing C8+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst composition comprises a zeolite which comprises a MOR framework structure and a MFI and/or MEL framework structure, (b) at least one first metal of Group 10 of the IUPAC Periodic Table, and (c) optionally at least one second metal of Group 11 to 15 of the IUPAC Periodic Table. In one or more embodiments, the MOR framework structure comprises mordenite, preferably a mordenite zeolite having small particle size. The MFI framework structure preferably comprises ZSM-5, and the MEL framework structure preferably comprises ZSM-11.Type: ApplicationFiled: October 20, 2017Publication date: May 17, 2018Inventors: Wenyih Frank Lai, Christine N. Elia, Nicholas S. Rollman, Joshua I. Cutler
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Patent number: 9873614Abstract: Methods are provided for synthesis of substantially pure phase ZSM-48 crystals having a fiber or needle morphology based on synthesis mixtures containing non-sodium alkali metal ions, where the structure directing agent in the synthesis mixture can be a diquaternary alkylammonium salt with a 6-carbon atom chain between the ammonium ions (diquat-6). The methods described herein can be used to make ZSM-48 crystals having a fiber and/or needle crystal morphology from a synthesis mixture containing a diquat-6 structure directing agent. The desired morphology can be achieved in part by reducing, minimizing, and/or eliminating the presence of sodium ions in the synthesis mixture.Type: GrantFiled: November 21, 2014Date of Patent: January 23, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventor: Wenyih Frank Lai
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Patent number: 9821299Abstract: In a process for producing a phosphorus-modified zeolite catalyst, an aqueous reaction mixture comprising a source of silica and a source of an organic directing agent effective to direct the synthesis of a desired zeolite is heated at a temperature and for a time sufficient to produce crystals of the desired zeolite. Wet zeolite crystals can then be separated from the reaction mixture and, without removing all the water from the wet zeolite crystals, the zeolite can be converted into the ammonium form by ion exchange, and the crystals can be treated with a phosphorus compound. The phosphorus-treated, ammonium-exchanged zeolite can then be formed into a catalyst to be heated in one or more stages to remove the water and organic directing agent from the zeolite crystals and to convert the zeolite to the hydrogen form.Type: GrantFiled: October 16, 2012Date of Patent: November 21, 2017Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Wenyih Frank Lai, Merci A. Hamilton, Stephen J. McCarthy
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Patent number: 9724680Abstract: The invention relates to a method of making a reinforced catalytic microporous and/or mesoporous bound composition comprising the steps of: providing a pre-formed catalytic crystalline material; mixing the catalytic crystalline material with water, a metal oxide binder, and a reinforcing glass fiber to form an extrudable composition; extruding the extrudable slurry under conditions sufficient to form the reinforced catalytic bound extrudate; and calcining the reinforced catalytic bound extrudate at a temperature and for a time sufficient to form a calcined reinforced catalytic bound catalyst. Advantageously, the reinforcing glass fiber can have a diameter from 5-100 microns and a length-to-diameter ratio from 300:1-3000:1 and can be present in an amount from about 1-50 parts, based on about 1000 parts combined of catalytic crystalline material and metal oxide binder.Type: GrantFiled: November 8, 2013Date of Patent: August 8, 2017Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Wenyih Frank Lai, Nicholas S. Rollman
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Publication number: 20170175011Abstract: Methods are provided for making base metal catalysts with improved activity. After forming catalyst particles based on a support comprising a zeolitic molecular sieve, the catalyst particles can be impregnated with a solution comprising a) metal salts (or other precursors) for a plurality of base metals and b) an organic dispersion agent comprising 2 to 10 carbons. The impregnated support particles can be dried to form a base metal catalyst, and then optionally sulfided to form a sulfided base metal catalyst. The resulting (sulfided) base metal catalyst can have improved activity for cloud point reduction and/or for improved activity for heteroatom removal, relative to a base metal dewaxing catalyst prepared without the use of a dispersion agent.Type: ApplicationFiled: November 30, 2016Publication date: June 22, 2017Inventors: Stephen J. McCARTHY, Chuansheng BAI, Wenyih Frank LAI, Paul PODSIADLO, William W. LONERGAN