Abstract: A device for measuring and monitoring tools of a machine tool, wherein the machine tool comprises a spindle shaft for the tool, the shaft being arranged in a spindle housing, wherein a work piece with good electric conductivity can be machined using the tool, wherein the spindle shaft is electrically insulated from the spindle housing, includes a measuring and monitoring system. The measuring and monitoring system measures at least one electric measurement, which depends on the contacting state between the tool and the work piece. A rotary transmitter contacts the rotating spindle shaft to measure the measurement detectable between the tool and the work piece, wherein the rotary transmitter is connected with the spindle housing in an electrically insulated manner.

Abstract: A device for measuring and monitoring tools of a machine tool, wherein the machine tool comprises a spindle shaft for the tool, the shaft being arranged in a spindle housing, wherein a work piece with good electric conductivity can be machined using the tool, wherein the spindle shaft is electrically insulated from the spindle housing, includes a measuring and monitoring system. The measuring and monitoring system measures at least one electric measurement, which depends on the contacting state between the tool and the work piece. A rotary transmitter contacts the rotating spindle shaft to measure the measurement detectable between the tool and the work piece, wherein the rotary transmitter is connected with the spindle housing in an electrically insulated manner.

Abstract: In a monitoring system for the process-accompanying monitoring of machine tool components, it is provided that the same monitoring system, apart from the detection of at least one of the above mentioned conditions in tools, workpieces or processes, is used in other monitoring stages—which at times when no treatment process occurs (i.e. when no tool, workpiece or process monitoring has to occur) are predetermined by the machine control—to perform a detection, monitoring or well-aimed examination of faulty conditions on components of machine tools, such as e.g. damage or wear on the feed slides, on the tool or workpiece spindles or the imbalance on tool or workpiece spindles or on drilling or milling tools.

Abstract: In a process monitoring device for a machine tool, especially for multiple spindle heads of a machine tool, comprising at least one working spindle driving a tool, a bearing cap biasing the bearing of the working spindle against a spindle housing of the machine tool, sensors for measuring parameters representative for the condition of the tool, and an evaluating means for evaluating the sensor measuring signals from the sensors and for outputting a control signal for an alarm means or for the machine tool, if the evaluation of the measured parameters compared to set values yield a cracking of a tool, an absent tool or an excessive tool wear, an axial surface of the bearing cap or an axial surface arranged between the bearing cap and an outer ring of the bearing of the working spindle is provided with at least one piezoelectric sensor that is non-positively connected with the axial surface and measures a force change in the axial direction of the working spindle.

Abstract: In a monitoring system for the process-accompanying monitoring of machine tool components, it is provided that the same monitoring system, apart from the detection of at least one of the above mentioned conditions in tools, workpieces or processes, is used in other monitoring stages—which at times when no treatment process occurs (i.e. when no tool, workpiece or process monitoring has to occur) are predetermined by the machine control—to perform a detection, monitoring or well-aimed examination of faulty conditions on components of machine tools, such as e.g. damage or wear on the feed slides, on the tool or workpiece spindles or the imbalance on tool or workpiece spindles or on drilling or milling tools.

Abstract: In a monitoring system for the process-accompanying monitoring or detection of collision or overstress situations in machine tools (1), comprising a machine control (2) with one or more sensors (4) for detecting measured signals or measured signal curves, a monitoring means (6) in which a comparison of the measured signals or measured signal curves of at least one sensor (4) with stored monitoring thresholds is performed, and a bidirectional interface (8) between the monitoring means (6) and the machine control (2), it is provided that the monitoring means (6), apart from detecting collision or overstress situations in a machine tool (1) and transferring machine stop or machine reaction instructions to the machine control (2), also permanently stores the measured signals or measured signal curves of the sensors (4) as measured by the sensors (4) before, during and after a collision or overstress situation and the data and statuses of the machine control (2).

Abstract: For a method for measuring process parameters of a material working process using a high energy beam (2), in particular a laser beam, focused onto a working zone of a workpiece (8), by measuring coaxially to the high energy radiation in the workspace zone the light intensity in the area of vapor capillaries (14) produced by then high energy beam (2) by means of an optical sensor (10) scanning a picture field and supplying the resultant measuring signals to an evaluation means (18), an optical sensor (10) having a dynamic range of more than 70 db is used, and the measuring signals of sections of the picture field showing the area of the vapor capillaries (14) and at least the area of the melting zone (20) surrounding the vapor capillaries (14) are simultaneously transmitted to the evaluation means (18).

Abstract: A force measuring device for measuring forces between mutually parallel machine parts, preferably in force bypass. The device has two mutually parallel abutment faces (5,6) having an adjustable distance between them. A force sensor (18) is integrated in a first measuring wedge (1), with a first measuring face projecting beyond the measuring wedge (1) and forming the first abutment face (5). On the side opposite the abutment face (5) is a first force-transmitting inclined slide face (15). A second measuring wedge (3) comprises a second force-transmitting slide face (16) being parallel to the first slide face (15). On the side opposite the second slide face (15) is the second abutment face (6) being parallel to the first abutment face (5). The measuring wedges (1,3) can slide relative to each other on the slide faces (15,16) thereby causing the abutment faces (5,6) to move parallel to each other. The wedges (1,3) are connected to each other by an adjustment device (7,8).

Abstract: In a sensor system with a wireless vibration or structure-borne noise sensor device (1), which makes direct use of the vibration energy of its electrodynamic or piezoelectric measuring unit (5) without other components to transmit the vibration energy via a primary coil (6) of a transformer-like pair of coils (6, 7) electrically connected to the measuring unit (5), to the secondary coil (7) of said pair (6, 7) which is located in a receiver (2) independent of the sensor device (1) and separated only by an air gap (8) which conducts the measured and transformed vibration or structure-borne noise measurement signal further, the sensor system is used to monitor the vibration, structure-borne noise and/or sound especially of defined material-removing tools in machine tools or to detect the noise of noise-generating structural units in testing machines or devices. The sensor device (1) is arranged on a traversing and/or rotary machine component (14), e.g.

Abstract: Conventional methods for reprofiling profiles of wheel sets by lathe machining predominantly produce continuous chips which interfere with the operating process, which can cause damage to the machine and which require continuous attention on the part of the operating personnel. The production of short fragmented chips through the use of suitable cutting edge geometry is impossible because of the continuous change of the cutting data during the reprofiling of such work pieces. In order to eliminate this problem, the profile is faced off or turned through the alternating use of hard-metal cutting materials and heavy-duty cutting materials and by adapting the cutting data to the cutting material then in use, wherein the heavy-duty cutting material is used in those profile regions in which a shock or sudden load on the cutting material is not expected, while the hard-metal cutting materials are used in the remaining regions.