Abstract: An accumulator for making fiber optic cables includes a frame, a first pulley array mounted to the frame and having a first plurality of pulleys, and a second pulley array mounted to the frame and having a second plurality of pulleys. The first pulley array and the second pulley array are movable relative to each other so as to be positionable on opposite sides of each other. A manufacturing system including an unwinder, a winder, and the accumulator is disclosed. A method of threading the accumulator is disclosed that advantageously uses the relative movement of the first and second pulley arrays across each other to simplify threading. A method of making fiber optic cables where the unwinder operates with more than one accumulator is also disclosed.

Abstract: Embodiments of the present disclosure are directed to hybrid optical fiber ferrules and methods of fabricating the same. In one embodiment, an optical fiber ferrule includes a glass faceplate, a plastic body molded about the glass faceplate, and at least one fiber through-hole extending through the plastic body. In another embodiment, a method of fabricating an optical fiber ferrule includes disposing a glass faceplate within a die comprising at least one fiber die pin, an injecting the die with plastic to form a plastic body such that the glass faceplate is embedded within the plastic body, wherein the at least one fiber die pin defines at least one fiber through-hole. Other materials with suitable coefficients of thermal expansion may be used for the faceplates of the fiber optic ferrules according to the concepts disclosed.

Abstract: Embodiments of the present disclosure are directed to hybrid optical fiber ferrules and methods of fabricating the same. In one embodiment, an optical fiber ferrule includes a glass faceplate, a plastic body molded about the glass faceplate, and at least one fiber through-hole extending through the plastic body. In another embodiment, a method of fabricating an optical fiber ferrule includes disposing a glass faceplate within a die comprising at least one fiber die pin, an injecting the die with plastic to form a plastic body such that the glass faceplate is embedded within the plastic body, wherein the at least one fiber die pin defines at least one fiber through-hole. Other materials with suitable coefficients of thermal expansion may be used for the faceplates of the fiber optic ferrules according to the concepts disclosed.

Abstract: Multi-fiber, fiber optic cables and cable assemblies providing constrained optical fibers within an optical fiber sub-unit are disclosed. The optical fiber sub-unit(s) comprises optical fibers disposed adjacent a sub-unit strength member(s) within a sub-unit jacket. Movement of optical fibers within a sub-unit jacket can be constrained. In this manner, the optical fibers in an optical fiber sub-unit can be held together within the optical fiber sub-unit as a unit.

Abstract: A fiber optic connector for a plurality of optical fibers includes: a housing portion, a ferrule assembly at least partially disposed in the housing portion, a spring push positioned behind the ferrule, and a spring positioned between the spring push and ferrule. The ferrule assembly includes a ferrule defining an end face of the fiber optic connector and having a plurality of bores arranged in at least two linear rows. The ferrule assembly also includes a ferrule boot coupled to the ferrule, with the ferrule boot including a fiber alignment portion and a cover portion. The fiber alignment portion defines a first groove for a first row of the optical fibers and a second groove for a second row of the optical fibers.

Abstract: Multi-fiber, fiber optic cables and cable assemblies providing constrained optical fibers within an optical fiber sub-unit are disclosed. The optical fiber sub-unit(s) comprises optical fibers disposed adjacent a sub-unit strength member(s) within a sub-unit jacket. Movement of optical fibers within a sub-unit jacket can be constrained. In this manner, the optical fibers in an optical fiber sub-unit can be held together within the optical fiber sub-unit as a unit.

Abstract: A fiber optic assembly includes a connector and a cover received over an end face of the connector. The connector includes a ferrule through which an optical fiber extends to the end face of the connector. An end of the optical fiber is polished proximate to the end face. The cover the cover includes a rigid end cap and a form-fitting material within the end cap overlaying the polished end of the optical fiber. The cover is configured to limit access of particulates to the end face of the connector and draw loose particulates of dust and debris from the end face of the connector upon removal from the connector.

Abstract: Multi-fiber, fiber optic cable assemblies and related fiber optic components, cables, and methods providing constrained optical fibers within an optical fiber sub-unit are disclosed. The optical fiber sub-unit(s) comprises optical fibers disposed adjacent a sub-unit strength member(s) within a sub-unit jacket. Movement of optical fibers within a sub-unit jacket can be constrained. In this manner, the optical fibers in an optical fiber sub-unit can be held together within the optical fiber sub-unit as a unit. As a non-limiting example, the optical fiber sub-unit(s) may be exposed and constrained in a furcation assembly as opposed to the optical fibers, thereby reducing complexity in fiber optic cable assembly preparations. Constraining the optical fibers may also allow optical skew, reduction of entanglement between the optical fibers and the cable strength members to reduce or avoid optical attenuation, and/or allow the optical fibers to act as anti-buckling components within the fiber optic cable.

Abstract: A fiber optic connector for a plurality of optical fibers includes: a housing portion, a ferrule assembly at least partially disposed in the housing portion, a spring push positioned behind the ferrule, and a spring positioned between the spring push and ferrule. The ferrule assembly includes a ferrule defining an end face of the fiber optic connector and having a plurality of bores arranged in at least two linear rows. The ferrule assembly also includes a ferrule boot coupled to the ferrule, with the ferrule boot including a fiber alignment portion and a cover portion. The fiber alignment portion defines a first groove for a first row of the optical fibers and a second groove for a second row of the optical fibers.

Abstract: A fiber optic assembly includes a connector and a cover bonded to an end face of the connector. The connector includes a ferrule, where an optical fiber extends through the ferrule and to the end face of the connector. An end of the optical fiber is polished proximate to the end face. The cover is bonded directly to the end face of the connector, and overlays the polished end of the optical fiber such that the cover protects the optical fiber, limits access of dust to the end face of the connector, and draws loose particulates from the end face upon removal of the cover.

Abstract: A combination of a pulling grip assembly and a fiber optic cable assembly for installing the fiber optic cable, including: a flexible grip having an open loop region for pull-force engagement and a closed region engaged with the strength member in a fiber optic cable assembly; a first heat shrunk member positioned about a portion of the distal end of the fiber optic cable assembly and the distal end of cable; and a second heat shrunk member positioned about a portion of the closed region of the flexible grip and the proximal end of the fiber optic cable assembly. A method of using the pulling grip assembly and a quick release pulling grip kit for installing fiber optic cable, as defined herein, are also disclosed.

Abstract: Fiber optic connection assemblies for rearranging sets of fiber optic signals arranged in one parallel optical configuration into one or more different parallel optical configurations are disclosed. In one arrangement, two (2) data transmission pairs are connected between one multi-fiber connector from each of two connector sets in a first parallel optical configuration using a common set of fiber positions for each multi-fiber connector. Another two (2) data transmission pairs are connected to the common set of fiber positions of a multi-fiber connector from the first connector set, but are connected to other fiber positions of the multi-fiber connectors of the second connector set, using fiber positions that are not used by the other two (2) data transmission pairs. In this manner, cabling complexity can be reduced with increased signal density within fiber optic cables having a multi-fiber configuration.

Abstract: A fiber optic assembly includes a connector and a cover bonded to an end face of the connector. The connector includes a ferrule, where an optical fiber extends through the ferrule and to the end face of the connector. An end of the optical fiber is polished proximate to the end face. The cover is bonded directly to the end face of the connector, and overlays the polished end of the optical fiber such that the cover protects the optical fiber, limits access of dust to the end face of the connector, and draws loose particulates from the end face upon removal of the cover.

Abstract: A fiber optic harness assembly includes first through sixth groups of optical fibers and first and second connector sets. The groups of optical fibers are arranged in data transmission pairs such that one group of each pair is configured to transmit data and the other group is configured to receive data. The pairs of the groups are organized such that a first pair includes the first and second groups, a second pair includes the third and fourth groups, and a third pair includes the fifth and sixth groups. The optical fibers of the groups are sized and routed to facilitate low-skew and efficient parallel optics connections for high-speed data transmission.

Abstract: A fiber optic assembly includes a connector and a cover bonded to an end face of the connector. The connector includes a ferrule, where an optical fiber extends through the ferrule and to the end face of the connector. An end of the optical fiber is polished proximate to the end face. The cover is bonded directly to the end face of the connector, and overlays the polished end of the optical fiber such that the cover protects the optical fiber, limits access of dust to the end face of the connector, and draws loose particulates from the end face upon removal of the cover.

Abstract: A fiber optic assembly includes a connector and a cover received over an end face of the connector. The connector includes a ferrule through which an optical fiber extends to the end face of the connector. An end of the optical fiber is polished proximate to the end face. The cover the cover includes a rigid end cap and a form-fitting material within the end cap overlaying the polished end of the optical fiber. The cover is configured to limit access of particulates to the end face of the connector and draw loose particulates of dust and debris from the end face of the connector upon removal from the connector.

Abstract: Multi-fiber, fiber optic cable assemblies and related fiber optic components, cables, and methods providing constrained optical fibers within an optical fiber sub-unit are disclosed. The optical fiber sub-unit(s) comprises optical fibers disposed adjacent a sub-unit strength member(s) within a sub-unit jacket. Movement of optical fibers within a sub-unit jacket can be constrained. In this manner, the optical fibers in an optical fiber sub-unit can be held together within the optical fiber sub-unit as a unit. As a non-limiting example, the optical fiber sub-unit(s) may be exposed and constrained in a furcation assembly as opposed to the optical fibers, thereby reducing complexity in fiber optic cable assembly preparations. Constraining the optical fibers may also allow optical skew, reduction of entanglement between the optical fibers and the cable strength members to reduce or avoid optical attenuation, and/or allow the optical fibers to act as anti-buckling components within the fiber optic cable.

Abstract: Fiber optic connection assemblies for rearranging sets of fiber optic signals arranged in one parallel optical configuration into one or more different parallel optical configurations are disclosed. In one arrangement, two (2) data transmission pairs are connected between one multi-fiber connector from each of two connector sets in a first parallel optical configuration using a common set of fiber positions for each multi-fiber connector. Another two (2) data transmission pairs are connected to the common set of fiber positions of a multi-fiber connector from the first connector set, but are connected to other fiber positions of the multi-fiber connectors of the second connector set, using fiber positions that are not used by the other two (2) data transmission pairs. In this manner, cabling complexity can be reduced with increased signal density within fiber optic cables having a multi-fiber configuration.

Abstract: A guide pin for mating multi-fiber optical ferrules includes a first end, a second end and a flexile feature adjacent to the second end. The first end has a first end width and the second end has a first engagement width and may change to a second engagement width while engaging a guide pin bore in a ferrule. The change in width permits the guide pin to engage and axially align with guide pin bores of varying diameters to achieve reliable optical mating of optical wave guides.

Abstract: A fiber optic assembly includes first and second sets of ferrules. The first set of ferrules includes a first ferrule supporting a first plurality of optical fibers including first and second groups of optical fibers, a second ferrule supporting a second plurality of optical fibers including third and fourth groups of optical fibers, and a third ferrule supporting a third plurality of optical fibers including fifth and sixth groups of optical fibers. The second set of ferrules includes a fourth ferrule and a fifth ferrule. The fourth ferrule supports optical fibers of the first, second, third, and fourth groups of optical fibers, and the fifth ferrule supports optical fibers of the third, fourth, fifth, and sixth groups of optical fibers.