Abstract: A blower assembly includes a fan including a front plate that defines a fan inlet. The blower assembly also includes an inlet plate positioned adjacent the fan such that the inlet plate and the front plate define a cavity therebetween that extends circumferentially about the fan inlet. A motor is coupled to the fan and to the inlet plate and configured to rotate about the rotational axis. The motor is positioned within the cavity.

Abstract: A motor has an axis of rotation and includes a housing, a first shaft coupled to the housing, and a second shaft coupled to the first shaft. The motor further includes a stator, a rotor coupled to the first shaft, a gearbox, and a bearing assembly coupled to the rotor. The stator includes an outer circumferential surface and an inner circumferential surface. The inner circumferential surface defines a stator bore around the axis of rotation. The rotor includes a first arm and a second arm. The first arm is configured to extend axially along the axis of rotation and within the stator bore, and the second arm is configured to extend radially from the axis of rotation. The first arm and the bearing assembly are positioned within the stator bore, and the second arm is positioned entirely outside of the stator bore.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.

Abstract: A blower assembly includes a fan including a front plate that defines a fan inlet. The blower assembly also includes an inlet plate positioned adjacent the fan such that the inlet plate and the front plate define a cavity therebetween that extends circumferentially about the fan inlet. A motor is coupled to the fan and to the inlet plate and configured to rotate about the rotational axis. The motor is positioned within the cavity.

Abstract: A motor having an axis of rotation is provided. The motor includes a housing, a first shaft coupled to the housing and a second shaft coupled to the first shaft. The motor further includes a stator coupled to the housing and comprising an outer circumferential surface and an inner circumferential surface, wherein the inner circumferential surface defines a stator bore around the axis of rotation. A gearbox is coupled to the first shaft and to the second shaft and positioned within the stator bore. The motor includes a rotor coupled to the first shaft and adjacent the stator.

Abstract: A motor having an axis of rotation is provided. The motor includes a housing, a first shaft coupled to the housing and a second shaft coupled to the first shaft. The motor further includes a stator coupled to the housing and comprising an outer circumferential surface and an inner circumferential surface, wherein the inner circumferential surface defines a stator bore around the axis of rotation. A gearbox is coupled to the first shaft and to the second shaft and positioned within the stator bore. The motor includes a rotor coupled to the first shaft and adjacent the stator.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.

Abstract: An axial flux electric machine has a rotatable shaft, a fixed stator core comprising a ferromagnetic material and defining an axis of rotation, and a rotor assembly comprising a plurality of permanent magnets. The rotor assembly is rotatable about the axis of rotation. An axial air gap is defined between the stator core and the rotor assembly. The rotor assembly is axially displaceable towards and away from the stator core. The rotor assembly has a first position wherein the axial gap is a predetermined width greater than zero, and a second position wherein the axial gap is zero, such that the rotor assembly and the stator core contact each other.

Abstract: An axial flux electric machine has a rotatable shaft, a fixed stator core comprising a ferromagnetic material and defining an axis of rotation, and a rotor assembly comprising a plurality of permanent magnets. The rotor assembly is rotatable about the axis of rotation. An axial air gap is defined between the stator core and the rotor assembly. The rotor assembly is axially displaceable towards and away from the stator core. The rotor assembly has a first position wherein the axial gap is a predetermined width greater than zero, and a second position wherein the axial gap is zero, such that the rotor assembly and the stator core contact each other.

Abstract: According to an embodiment of the present invention, a component for an electric machine, for example, an interlocking stator, rotor, armature or exciter, for use in an electric machine prepared by a process is provided. The process by which the component is prepared includes the steps of applying a first material to a first portion of a first surface to form a first stator lamination and applying the first material to a second portion of a first surface, spaced from the first portion, to form a first rotor lamination. The process by which the component is prepared further includes the steps of orienting the grains of the first material, applying a second material to the first portion of the first material, applying a second material to the second portion of the first material, and bonding the second material to the first material.

Abstract: An electric machine includes a housing, a bearing and a securing device. The housing defines a bearing seat and a support surface. The bearing cooperates with the bearing seat and defines a bearing clamping surface. The securing device is connected to the housing and includes a fastener and a member defining a member clamping surface. The member and the fastener secure the bearing to the housing. The securing device has a first position for assembly of the bearing into the bearing seat and a second position for constraining the bearing in the housing. The member clamping surface overlies the bearing clamping surface when the member is in the second position. The member provides continuous movement from the first position to the second position. The support surface engages the member when the member is in the second position.

Abstract: A motor having an axis of rotation is provided. The motor includes a housing, a first shaft coupled to the housing and a second shaft coupled to the first shaft. The motor further includes a stator coupled to the housing and comprising an outer circumferential surface and an inner circumferential surface, wherein the inner circumferential surface defines a stator bore around the axis of rotation. A gearbox is coupled to the first shaft and to the second shaft and positioned within the stator bore. The motor includes a rotor coupled to the first shaft and adjacent the stator.

Abstract: In one embodiment, a permanent magnet rotor is provided. The rotor includes at least one permanent magnet and a substantially cylindrical rotor core including a plurality of stacked laminations, a hub having an inner edge defining a central opening, and a shaft inserted through the central opening, the shaft magnetically isolated from the hub. The rotor includes at least one connected pole piece coupled to the hub and at least one independent pole piece separated from the hub. The at least one permanent magnet is disposed between the at least one connected pole piece and the at least one independent pole piece.

Abstract: An electric machine includes a housing, a bearing and a securing device. The housing defines a bearing seat and a support surface. The bearing cooperates with the bearing seat and defines a bearing clamping surface. The securing device is connected to the housing and includes a fastener and a member defining a member clamping surface. The member and the fastener secure the bearing to the housing. The securing device has a first position for assembly of the bearing into the bearing seat and a second position for constraining the bearing in the housing. The member clamping surface overlies the bearing clamping surface when the member is in the second position. The member provides continuous movement from the first position to the second position. The support surface engages the member when the member is in the second position.