Abstract: A motor vehicle torque transfer case pump drive which is mounted in the front of a torque transfer case where it mounts to a motor vehicle transmission and includes a drive arrangement, such as a chain drive, a belt drive or a gear drive. This permits an auxiliary hydraulic pump to be driven directly from the torque transfer case, thus eliminating the need for a power take-off (PTO) adapter to drive the auxiliary hydraulic pump.

Abstract: A collar for a clutch, particularly a clutch used in selectively connecting and disconnecting a source of drive torque with a co-axial driven shaft. More particularly, the present invention relates to a collar wherein meshing surfaces of the torque source and the driven shaft are designed such that the collar is under a neutral axial force while under torque. The shift collar is splined to a rotating shaft and is slideable along the direction of the longitudinal axis of the shaft. Translation of the shift collar is preferably performed by means of a shift mechanism in association with a detent ball, used to self-lock the shift collar in place under torque load. When the shift mechanism and detent ball are moved to release the shift collar, the angle teeth and splines cause the shift collar to disengage, even under high torque load.

Abstract: A collar for a clutch, particularly a clutch used in selectively connecting and disconnecting a source of drive torque with a co-axial driven shaft. More particularly, the present invention relates to a collar wherein meshing surfaces of the torque source and the driven shaft are designed such that the collar is under a neutral axial force while under torque. The shift collar is splined to a rotating shaft and is slideable along the direction of the longitudinal axis of the shaft. Translation of the shift collar is preferably performed by means of a shift mechanism in association with a detent ball, used to self-lock the shift collar in place under torque load. When the shift mechanism and detent ball are moved to release the shift collar, the angle teeth and splines cause the shift collar to disengage, even under high torque load.

Abstract: A motor vehicle torque transfer case pump drive which is mounted in the front of a torque transfer case where it mounts to a motor vehicle transmission and includes a drive arrangement, such as a chain drive, a belt drive or a gear drive. This permits an auxiliary hydraulic pump to be driven directly from the torque transfer case, thus eliminating the need for a power take-off (PTO) adapter to drive the auxiliary hydraulic pump.

Abstract: A bi-directional one-way clutch which permits relative overrun or differentiation between a first torque transmitting shaft and a second torque transmitting shaft up to a predetermined level and, if the amount of relative overrun or differentiation between the first torque transmitting shaft and the second torque transmitting shaft this predetermined level, locks the first torque transmitting shaft and the second torque transmitting shaft together such that the first torque transmitting shaft and the second torque transmitting shaft rotate at substantially the same rotational speed.

Abstract: Anti-gear hopping device for a power transmission mechanism for an automotive vehicle. The power transmission mechanism may be a torque transfer case of a four wheel drive system. The anti-gear hopping device prevents undesired shifting between high range speed and low range speed modes of operation. The anti-gear hopping device comprises: (A) a fluid pressure mechanism for controlling the movements of a shift member; (B) a valve mechanism for actuating the fluid pressure mechanism; and (C) a valve actuator. The fluid pressure mechanism may include either a diaphragm or a piston which divides a chamber into two cavities which may be at different pressures. An output member linked to the diaphragm or piston controls shifting.

Abstract: A four-wheel motor vehicle drive transfer case with limited differentiation is designed to provide full time four-wheel drive and limit slip or differentiation between the rear and front wheels of a motor vehicle using a mechanical system. The torque transfer case allows differentiation between the front and the rear wheels of the motor vehicle up to a predetermined threshold and thereafter prevents differentiation so that the torque to the axle with the slipping wheels is redirected and transmitted to the axle with the non-slipping wheels. Preferably, an interaxle differential in the torque transfer case locks whenever the rear output shaft attempts to overrun the front output shaft.

Abstract: A full time four-wheel drive system for a vehicle is described which utilizes a unique torque distributor subassembly which provides a torque differentiation function as well as a speed ratioing function, thereby permitting utilization with a torque transmitting subassembly which is greatly simplified relative to a conventional transmission. The torque distributor subassembly includes an input shaft for receiving output torque from a torque transmitting subassembly of a vehicle, a plurality of output shafts and means for connecting the input shaft to each of the output shafts. The connecting means comprises a plurality of continuously variable belt drives, each having a drive pulley mounted on the input shaft and driven thereby and a driven pulley mounted on one of the output shafts with the pulleys carrying a belt therebetween. Each pulley comprises a pair of sheaves which are axially moveable in relation to one another.

Abstract: A clutch actuating device for use in a vehicle drivetrain subassembly having a clutch and a rotatable drive member, including first and second rotating members which are rotatably mounted to the drive member and are free to rotate relative to one another and relative to the drive member. The first and second rotating members engage one another so as to cause axial translation relative to one another in response to relative rotation between one another due to the engagement of ramp surfaces included on each member or, alternatively, due to the engagement of screw threads formed on each member. A gear system is connected to the first and second rotating members for differentially driving them and for controlling a direction of rotation of the rotating members relative to the drive member. First and second pilot clutches, are connected to the gear system and the pilot clutches are selectively activated, and selectively grounded.

Abstract: The invention is directed to a clutch actuating device for use in a vehicle drivetrain subassembly having a clutch. The clutch actuating device comprises first and second rotating members which are rotatably mounted to a drive member of a vehicle drivetrain subassembly. The first and second rotating members are rotatable relative to the drive member, and are also rotatable relative to each other. First and second clutch loading members are also rotatably mounted to the drive member, and relative to one another, with the first and second clutch loading members engaging one another to cause axial translation relative to one another upon relative rotation therebetween. First and second pilot clutches, including at least one rotatable plate, are coupled to one of the first or second rotating members. The pilot clutches are selectively grounded to cause relative rotation between the first and second rotating members, which in turn causes differential rotation of the clutch loading members.

Abstract: A clutch actuating device for use in a vehicle drivetrain subassembly having a clutch and a rotatable drive member, comprising a first rotating member which is coupled to the drive member and a second rotating member which is free to rotate relative to the drive member. The first and second rotating members are differentially driven by a gear device and may include first and second ramp surfaces which engage one another so as to permit axial translation of the members relative to one another or alternatively, may comprise threaded screw members which engage one another so as to permit axial translation relative to one another. First and second pilot clutches comprising at least one rotatable plate are provided, with at least one of the pilot clutches being connected to the gear device.

Abstract: A full time four-wheel-drive system for a vehicle is described which uses a unique torque-transfer case assembly. The transfer case includes a torque input shaft for receiving output torque from the transmission assembly of the vehicle, and front- and rear-output shafts connected to front and rear differentials of the vehicle. The transfer case assembly includes continuously variable belt drive connecting the input shaft to the front and rear output shafts, transferring a predetermined amount of torque to each output shaft. The continuously variable drive arrangement will include at least a primary pulley on the input shaft and a secondary pulley on the front output shaft, the pulleys carrying a belt therebetween. Each pulley comprises a pair of sheaves, which are axially moveable in relation to one another. The pair of sheaves of each pulley are shifted axially relative to one another by an assembly which is responsive to divide torque between the front and rear output shafts in a predetermined relationship.

Abstract: A four wheel drive transfer case transmits power from the output of a vehicle transmission to front and rear differential assemblies. The transfer case includes an input shaft coupled to the output shaft of the vehicle transmission, and an interaxle planetary gear differential for dividing power between a rear output shaft connected to the vehicle rear differential and a front output shaft connected to the vehicle front differential. An electromagnetic friction clutch is located in the transfer case and is adapted to selectively lock the planetary gear differential to prevent slip between the front and rear output shafts. An electronic control is operative to selectively engage the electromagnetic clutch to lock the differential for a predetermined time period when a predetermined amount of slip is detected between the front and rear output shafts.

Abstract: A gear assembly for selectively shifting the driving torque in an engine driven vehicle to either a 2 or 4-wheel high mode while in motion, or from a neutral position to a 4-wheel low mode and return. The assembly has five main gears including an input set of two and an output set of three constant mesh gears rotatably mounted in fixed positions and a synchronizer in between the two sets in selective driving association with the output gear set. Selective transfer of torque from the input drive to the assembly to either or both the front and rear output shafts is effected by operation of a single shift rod which in turn moves a single fork both for activation of the synchronizer and for shifting the assembly into its 2 and 4-wheel high, neutral and 4-wheel low drive positions through interconnecting gear clutch collars. In one embodiment a pair of coaxial collars are incorporated in the gear assembly.

Abstract: A hydromechanical transmission provides four gear ranges, the first of which provides a reverse gear range and a low gear range, and the fourth of which is an overdrive range. The transmission utilizes either four or five planetary gearsets and four sequentially actuated clutches, two of which act as brakes. The hydraulic section uses a fixed displacement hydraulic unit and a variable displacement hydraulic unit which alternately act as a pump or a motor. The hydraulic section adds to or substracts from the mechanical gear ratio in a differential arrangement which also acts as range gearing to provide an infinitely variable transmission. Most or all rotating elements move as a unit at three operating points, idle, mid-second-gear, and direct drive, to reduce losses at typical operating points and allow a stepless transition to a locked direct drive.

Abstract: A vehicle torque transfer gear assembly unit for driving four wheels of a vehicle in which both the rear and front output shafts of the unit are capable of straight line connected relation with the rear and front drive shafts of the vehicle thereby eliminating the need for complex compound angled connecting means. The preferred embodiment exemplifying the invention is a five gear assembly of two input gears and three output gears selectively connectable for two wheel or four wheel high speed operation, or four wheel low speed operation beside a neutral mode. The rear output shaft is aligned in a straight line with the rear drive shaft extending downwardly toward the rear wheel differential while the front output shaft extends downwardly in the opposite direction to the front drive shaft toward the front wheel differential.

Abstract: A speed change mechanism, which includes a housing enclosing a travelling nut on a rotatable screw shaft, incorporates a device for limiting torsional impact loads on the shaft. In a preferred embodiment, the torque limiting device is comprised of two groups of annular members at each end of the shaft for frictionally absorbing impact loads created by sudden stoppage of the nut at respective ends of the shaft. Each group is comprised of at least one friction disc rotatably fixed but axially slidable with respect to the nut, and at least one torque reaction member non-rotatable within the housing against which an associated friction disc is urged via spring. Inertial loads created at ends of nut travel are thereby transferred to the housing instead of the screw shaft. In addition, the two groups of annular members cooperate with the spring to provide a pre-load shifter function for the speed change mechanism.

Abstract: A two speed differential axle is disclosed having a lubricant containing housing which encloses engageable differential and planetary gear assemblies. An input shaft extends into the housing and has a pinion gear rigidly affixed to an inner portion thereof. The pinion gear is adapted to drive the differential and planetary gear assemblies. Two pinion bearing assemblies are positioned within a bore in the housing through which the input shaft extends. The pinion bearings operatively support the rotatable input shaft. A generally flat and annular baffle is rigidly affixed to the inner portion of the input shaft between the pinion bearings and the pinion gear. The baffle, the innermost pinion bearing, and a portion of the housing define a lubricant pump chamber for pressurizing and pumping lubricant.

Abstract: A vehicle suspension system is disclosed which has radius arms for connecting an axle assembly to a frame to accomodate the necessary relative movement therebetween. An improved connection is provided for rigidly securing the radius arms to the axle assembly. The connection consists of a cast wedge bracket adapted to be secured between an axle tube and wheel supporting yoke and mating wedge portions formed on the radius arm and associate clamp.