Patents by Inventor Weston L. Sousa

Weston L. Sousa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10866197
    Abstract: Methods and systems for photomask defect dispositioning are provided. One method includes directing energy to a photomask and detecting energy from the photomask. The photomask is configured for use at one or more extreme ultraviolet wavelengths of light. The method also includes detecting defects on the photomask based on the detected energy. In addition, the method includes generating charged particle beam images of the photomask at locations of the detected defects. The method further includes dispositioning the detected defects based on the charged particle beam images generated for the detected defects.
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: December 15, 2020
    Assignee: KLA Corp.
    Inventors: Vikram Tolani, Masaki Satake, Weston L. Sousa
  • Publication number: 20200096862
    Abstract: Methods and systems for photomask defect dispositioning are provided. One method includes directing energy to a photomask and detecting energy from the photomask. The photornask is configured for use at one or more extreme ultraviolet wavelengths of light. The method also includes detecting defects on the photomask based on the detected energy. In addition, the method includes generating charged particle beam images of the photomask at locations of the detected defects. The method further includes dispositioning the detected defects based on the charged particle beam images generated for the detected defects.
    Type: Application
    Filed: September 6, 2019
    Publication date: March 26, 2020
    Inventors: Vikram Tolani, Masaki Satake, Weston L. Sousa
  • Patent number: 10451563
    Abstract: Disclosed are methods and systems for inspecting photolithographic reticles. A first and second reticle that were fabricated with a same design are obtained. A first and second reticle image of the first and second reticles are also obtained. The first reticle image is compared to the second reticle image to output a difference image having a plurality of difference events corresponding to candidate defects on either the first or second reticle. An inspection report of the candidate defects is then generated.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: October 22, 2019
    Assignee: KLA-Tencor Corporation
    Inventors: Weston L. Sousa, Yalin Xiong, Carl E. Hess
  • Patent number: 10288415
    Abstract: Disclosed are methods and apparatus for facilitating an inspection of a sample using an inspection tool. An inspection tool is used to obtain an image or signal from an EUV reticle that specifies an intensity variation across the EUV reticle, and this intensity variation is converted to a CD variation that removes a flare correction CD variation so as to generate a critical dimension uniformity (CDU) map without the flare correction CD variation. This removed flare correction CD variation originates from design data for fabricating the EUV reticle, and such flare correction CD variation is generally designed to compensate for flare differences that are present across a field of view (FOV) of a photolithography tool during a photolithography process. The CDU map is stored in one or more memory devices and/or displayed on a display device, for example, of the inspection tool or a photolithography system.
    Type: Grant
    Filed: November 29, 2017
    Date of Patent: May 14, 2019
    Assignee: KLA-Tencor Corporation
    Inventors: Rui-fang Shi, Alex Pokrovskiy, Abdurrahman Sezginer, Weston L. Sousa
  • Publication number: 20180238816
    Abstract: Disclosed are methods and systems for inspecting photolithographic reticles. A first and second reticle that were fabricated with a same design are obtained. A first and second reticle image of the first and second reticles are also obtained. The first reticle image is compared to the second reticle image to output a difference image having a plurality of difference events corresponding to candidate defects on either the first or second reticle. An inspection report of the candidate defects is then generated.
    Type: Application
    Filed: February 21, 2017
    Publication date: August 23, 2018
    Applicant: KLA-Tencor Corporation
    Inventors: Weston L. Sousa, Yalin Xiong, CarlE. E. Hess
  • Publication number: 20180080759
    Abstract: Disclosed are methods and apparatus for facilitating an inspection of a sample using an inspection tool. An inspection tool is used to obtain an image or signal from an EUV reticle that specifies an intensity variation across the EUV reticle, and this intensity variation is converted to a CD variation that removes a flare correction CD variation so as to generate a critical dimension uniformity (CDU) map without the flare correction CD variation. This removed flare correction CD variation originates from design data for fabricating the EUV reticle, and such flare correction CD variation is generally designed to compensate for flare differences that are present across a field of view (FOV) of a photolithography tool during a photolithography process. The CDU map is stored in one or more memory devices and/or displayed on a display device, for example, of the inspection tool or a photolithography system.
    Type: Application
    Filed: November 29, 2017
    Publication date: March 22, 2018
    Applicant: KLA-Tencor Corporation
    Inventors: Rui-fang Shi, Alex Pokrovskiy, Abdurrahman Sezginer, Weston L. Sousa
  • Patent number: 9863761
    Abstract: Disclosed are methods and apparatus for facilitating an inspection of a sample using an inspection tool. An inspection tool is used to obtain an image or signal from an EUV reticle that specifies an intensity variation across the EUV reticle, and this intensity variation is converted to a CD variation that removes a flare correction CD variation so as to generate a critical dimension uniformity (CDU) map without the flare correction CD variation. This removed flare correction CD variation originates from design data for fabricating the EUV reticle, and such flare correction CD variation is generally designed to compensate for flare differences that are present across a field of view (FOV) of a photolithography tool during a photolithography process. The CDU map is stored in one or more memory devices and/or displayed on a display device, for example, of the inspection tool or a photolithography system.
    Type: Grant
    Filed: April 16, 2013
    Date of Patent: January 9, 2018
    Assignee: KLA-Tencor Corporation
    Inventors: Rui-fang Shi, Alex Pokrovskiy, Abdurrahman Sezginer, Weston L. Sousa
  • Patent number: 9778207
    Abstract: Methods and systems for integrated multi-pass reticle inspection are provided. One method for inspecting a reticle includes acquiring at least first, second, and third images for the reticle. The first image is a substantially high resolution image of light transmitted by the reticle. The second image is a substantially high resolution image of light reflected from the reticle. The third image is an image of light transmitted by the reticle that is acquired with a substantially low numerical aperture. The method also includes detecting defects on the reticle using at least the first, second, and third images for the reticle in combination.
    Type: Grant
    Filed: May 14, 2014
    Date of Patent: October 3, 2017
    Assignee: KLA-Tencor Corp.
    Inventors: Weston L. Sousa, Yalin Xiong, Rui-Fang Shi
  • Publication number: 20170256043
    Abstract: Methods and systems for integrated multi-pass reticle inspection are provided. One method for inspecting a reticle includes acquiring at least first, second, and third images for the reticle. The first image is a substantially high resolution image of light transmitted by the reticle. The second image is a substantially high resolution image of light reflected from the reticle. The third image is an image of light transmitted by the reticle that is acquired with a substantially low numerical aperture. The method also includes detecting defects on the reticle using at least the first, second, and third images for the reticle in combination.
    Type: Application
    Filed: May 14, 2014
    Publication date: September 7, 2017
    Inventors: Weston L. Sousa, Yalin Xiong, Rui-Fang Shi
  • Publication number: 20160093040
    Abstract: Methods and systems for integrated multi-pass reticle inspection are provided. One method for inspecting a reticle includes acquiring at least first, second, and third images for the reticle. The first image is a substantially high resolution image of light transmitted by the reticle. The second image is a substantially high resolution image of light reflected from the reticle. The third image is an image of light transmitted by the reticle that is acquired with a substantially low numerical aperture. The method also includes detecting defects on the reticle using at least the first, second, and third images for the reticle in combination.
    Type: Application
    Filed: May 14, 2014
    Publication date: March 31, 2016
    Inventors: Weston L. Sousa, Yalin Xiong, Rui-Fang Shi
  • Patent number: 9110039
    Abstract: Disclosed are methods and apparatus for detecting defects in a semiconductor sample having a plurality of identically designed areas. An inspection tool is used to construct an initial focus trajectory for a first swath of the sample. The inspection tool is then used to scan the first swath by following the initial focus trajectory for the first swath while collecting autofocus data. A z offset measurement vector for each identically designed area in the first swath is generated based on the autofocus data. A corrected z offset vector is constructed for inspection of the first swath with the inspection tool. Constructing the corrected z offset vector is based on combining the z offset measurement vectors for two or more of the identically designed areas in the first swath so that the corrected z offset vector specifies a same z offset for each set of same positions in the two or more identically designed areas.
    Type: Grant
    Filed: July 21, 2014
    Date of Patent: August 18, 2015
    Assignee: KLA-Tencor Corporation
    Inventors: Michael J. Wright, Zhengcheng Lin, Wilfred L. Ghonsalves, Daniel L. Belin, Weston L. Sousa
  • Publication number: 20150144798
    Abstract: Disclosed are methods and apparatus for facilitating an inspection of a sample using an inspection tool. An inspection tool is used to obtain an image or signal from an EUV reticle that specifies an intensity variation across the EUV reticle, and this intensity variation is converted to a CD variation that removes a flare correction CD variation so as to generate a critical dimension uniformity (CDU) map without the flare correction CD variation. This removed flare correction CD variation originates from design data for fabricating the EUV reticle, and such flare correction CD variation is generally designed to compensate for flare differences that are present across a field of view (FOV) of a photolithography tool during a photolithography process. The CDU map is stored in one or more memory devices and/or displayed on a display device, for example, of the inspection tool or a photolithography system.
    Type: Application
    Filed: April 16, 2013
    Publication date: May 28, 2015
    Inventors: Rui-fang Shi, Alex Pokrovskiy, Abdurrahman Sezginer, Weston L. Sousa
  • Publication number: 20150029499
    Abstract: Disclosed are methods and apparatus for detecting defects in a semiconductor sample having a plurality of identically designed areas. An inspection tool is used to construct an initial focus trajectory for a first swath of the sample. The inspection tool is then used to scan the first swath by following the initial focus trajectory for the first swath while collecting autofocus data. A z offset measurement vector for each identically designed area in the first swath is generated based on the autofocus data. A corrected z offset vector is constructed for inspection of the first swath with the inspection tool. Constructing the corrected z offset vector is based on combining the z offset measurement vectors for two or more of the identically designed areas in the first swath so that the corrected z offset vector specifies a same z offset for each set of same positions in the two or more identically designed areas.
    Type: Application
    Filed: July 21, 2014
    Publication date: January 29, 2015
    Applicant: KLA-Tencor Corporation
    Inventors: Michael J. Wright, Zhengcheng Lin, Wilfred L. Ghonsalves, Daniel L. Belin, Weston L. Sousa
  • Patent number: 7599051
    Abstract: A method for calibration of a substrate inspection tool is disclosed. The tool is used to inspect a standard substrate having simulated contamination defects with known characteristics. Performance of the tool in detecting the simulated contamination defects is determined. The tool exposes the standard substrate and simulated contamination defects to radiation having a wavelength of about 260 nanometers or less. The simulated contamination defects are stable over time under exposure to radiation having a wavelength of about 260 nanometers or less.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: October 6, 2009
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: Steven M. Labovitz, Weston L. Sousa