Abstract: Aspects of the disclosure are directed to methods and/or apparatuses involving the deployment and coupling of catheters. As may be implemented in accordance with one or more embodiments, each of first and second catheters extend from a proximal end to a distal end and has a magnet. The catheters may be deployed, and the distal ends of the respective catheters can be aligned and connected via magnetic coupling of the magnets to one another. A shaft structure is configured and arranged to extend within the first catheter and into the second catheter, through the connected distal ends of the respective catheters.

Abstract: Aspects of the disclosure are directed to methods and/or apparatuses involving the deployment and coupling of catheters. As may be implemented in accordance with one or more embodiments, each of first and second catheters extend from a proximal end to a distal end and has a magnet. The catheters may be deployed, and the distal ends of the respective catheters can be aligned and connected via magnetic coupling of the magnets to one another. A shaft structure is configured and arranged to extend within the first catheter and into the second catheter, through the connected distal ends of the respective catheters.

Abstract: An electronically-controlled turbocharger (ECT) includes a shaft having a turbine wheel affixed thereto at or adjacent to one end thereof, a retaining feature in the form of a shoulder or a plurality of splines defined radially about the shaft between the turbine wheel and an end of the shaft opposite the one end thereof, a rotor of an electric motor received on the shaft with one end of the rotor facing the turbine wheel configured complementary to and engaging with the retaining feature, and a retaining element affixed to the shaft and abutting the rotor on an end of the rotor opposite the one end thereof.

Abstract: By relieving the shaft of an electronically-controlled turbocharger (ECT) in a central region of where a rotor of an electric machine couples with the shaft eases assembly of the electric machine onto the shaft. On either side of the relieved section, the fit between the shaft and the rotor may be a slip fit or an interference fit. Alternatively, the rotor is relieved in a central section. In some embodiments, the shaft is welded to the rotor. In yet other embodiments, the outside of the shaft and the inside of the rotor are threaded with a nut or a pin to secure the shaft to the rotor or the rotor itself has threads to engage with threads on the shaft. Such arrangements ease assembly and allow adjustment of dynamic characteristics of the rotor system.

Abstract: It is common in electric machines to use the housing as a heat sink to remove energy from the electric machine. In some applications, however, the housing receives energy from a hot element. For example, in an electronically controlled turbocharger, the very hot turbine housing radiates and conducts energy to the electric machine housing exacerbating the heating within the electric machine. To reduce the heat transfer into the electric machine, a gap is provided between the stator and the housing outside the stator. In one alternative, the gap is filled with an insulating material. In another embodiment, the gap is an air gap with the stator located within the housing by circumferential rings or axial rods in corresponding grooves. In yet another embodiment, coolant is provided to the gap at the top and drained away at the bottom under the action of gravity.

Abstract: Performance of an electric motor can be improved if coolant is provided to the coils of the stator. An electric motor is disclosed that has a shaft onto which the rotor is secured. The motor has a stator that is mounted on bearings that are mounted on the shaft. The stator has a plurality of coils. A coolant guide is provided that fills voids between the groups of windings. The coolant guide has a plurality of fingers with the fingers arranged between adjacent pairs of coils. The coolant guide has internal passages to accept pressurized coolant and outlet holes to spray coolant onto the coils. In other embodiments, the fingers guide coolant to reach all coils under the force of gravity.

Abstract: A rotor of an electric machine is disclosed that resists expansion of the rotor components even at high rotational speed. The rotor includes first and second pluralities of laminations having slots to accept rotor bars. A support disk, also having slots, is placed between the laminations. The support disk, into which the rotor bars are slid, restrains the rotor bars from bending outwardly at high rotational speeds of the rotor. The rotor bars are further restrained at the ends by end rings, which have apertures into which ends of the rotor bars are placed. In some embodiments, containment rings are placed over axial extension of the end rings to prevent outward bowing at high speeds. In some embodiments, the rotor includes a stiffener sleeve to provide additional resistance to expansion during high rotational speeds.

Abstract: A spring-type brake actuator for a vehicle brake such as a pneumatically-actuated brake is provided, in which the actuator's operating rod is pulled toward the actuator to apply the brake. The actuator's parking brake release piston is located closer to the brake than the service brake piston, and the parking brake power spring is positioned between the mounting end of the actuator and the parking brake piston such that when parking brake release pressure is removed from the parking brake release chamber the parking brake piston biases the operating rod in the brake application direction, drawing the operating rod further into the actuator.

Abstract: An electronically-controlled turbocharger (ECT) includes a rotor (of an electric motor) on the shaft of the turbomachine. There are a variety of embodiments for securing the rotor onto the shaft including, but not limited to: having a taper on both the shaft on the rotor and using a nut engaging with threads in the shaft to put the two tapers together; a press fit; splines and grooves also using a nut; and a shoulder on the shaft that the rotor abuts when a nut is engaged with threads on the shaft. To accommodate these retaining features, the diameter of the shaft is greater near the turbine end of the shaft. A first bearing installed on the shaft near the turbine end of the shaft has a larger inside diameter than a second bearing installed on the other side of the rotor.

Abstract: A spring-type brake actuator for a vehicle brake such as a pneumatically-actuated brake is provided, in which the actuator's operating rod is pulled toward the actuator to apply the brake. The actuator's parking brake release piston is located closer to the brake than the service brake piston, and the parking brake power spring is positioned between the mounting end of the actuator and the parking brake piston such that when parking brake release pressure is removed from the parking brake release chamber the parking brake piston biases the operating rod in the brake application direction, drawing the operating rod further into the actuator.

Abstract: A plug for sealing an aperture in a brake actuator housing is provided that provides improvements in installation and retention of the plug and protection for sealing surfaces. The plug includes a retention member including a body defining an aperture configured for alignment with the actuator housing aperture along an axis extending through the apertures. The retention member further includes a plurality of alignment tabs extending radially from the body. The tabs are configured to be received within a plurality of notches formed in a retaining ring affixed to the housing when the retention member is disposed in an unlocked position and configured to be disposed on a first side of the retaining ring when the retention member is rotated about the axis to a locked position. The plug further includes a seal configured to be received within the aperture in the body. The seal closes the second aperture.

Abstract: A plug for sealing an aperture in a brake actuator housing is provided that provides improvements in installation and retention of the plug and protection for sealing surfaces. The plug includes a retention member including a body defining an aperture configured for alignment with the actuator housing aperture along an axis extending through the apertures. The retention member further includes a plurality of alignment tabs extending radially from the body. The tabs are configured to be received within a plurality of notches formed in a retaining ring affixed to the housing when the retention member is disposed in an unlocked position and configured to be disposed on a first side of the retaining ring when the retention member is rotated about the axis to a locked position. The plug further includes a seal configured to be received within the aperture in the body. The seal closes the second aperture.

Abstract: An electronically-controlled turbocharger (ECT) includes an electric machine provided on the shaft of the turbomachine. It is desirable to mount the electric machine on the shaft in such a way that it can be removed for servicing. Disclosed herein is an ECT in which the rotor of the electric machine is retained on the shaft by a nut that is used to snug up the rotor against a shoulder on the shaft. Alternatively, the shaft and the rotor have a taper and the nut is used to cause the interior taper of the rotor is caused to engage with the exterior taper of the shaft. In yet another alternative, the rotor has fingers that engage with splines on the shaft. In some embodiments, to help prevent relative rotation of the shaft and the rotor, one or both of mating surfaces are roughened to increase the friction between the surfaces.

Abstract: In an electric machine, there may be lubrication and cooling needs, such as lubricating bearings and cooling coils of the electric machine. When lubricant is used for both, it is desirable to prioritize the lubrication to the bearings. By providing check valves between a pressurized oil manifold and the cooling coils, lubricant is diverted to the coils only when pressure in the system is sufficient to satisfy both lubrication and cooling. In some embodiments, an oil gallery is provided on an outside surface of a back iron of the stator of the electric machine and orifices are provided in the back iron so that oil drips onto the coils of the electric motor. In some embodiments, the current commanded to the electric motor is based on whether or not lubricant (or other coolant) is being provided to the coils.

Abstract: By relieving the shaft of an electronically-controlled turbocharger (ECT) in a central region of where a rotor of an electric machine couples with the shaft eases assembly of the electric machine onto the shaft. On either side of the relieved section, the fit between the shaft and the rotor may be a slip fit or an interference fit. Alternatively, the rotor is relieved in a central section. In some embodiments, the shaft is welded to the rotor. In yet other embodiments, the outside of the shaft and the inside of the rotor are threaded with a nut or a pin to secure the shaft to the rotor or the rotor itself has threads to engage with threads on the shaft. Such arrangements ease assembly and allow adjustment of dynamic characteristics of the rotor system.

Abstract: It is common in electric machines to use the housing as a heat sink to remove energy from the electric machine. In some applications, however, the housing receives energy from a hot element. For example, in an electronically controlled turbocharger, the very hot turbine housing radiates and conducts energy to the electric machine housing exacerbating the heating within the electric machine. To reduce the heat transfer into the electric machine, a gap is provided between the stator and the housing outside the stator. In one alternative, the gap is filled with an insulating material. In another embodiment, the gap is an air gap with the stator located within the housing by circumferential rings or axial rods in corresponding grooves. In yet another embodiment, coolant is provided to the gap at the top and drained away at the bottom under the action of gravity.

Abstract: A rotor of an electric machine is disclosed that resists expansion of the rotor components even at high rotational speed. The rotor includes first and second pluralities of laminations having slots to accept rotor bars. A support disk, also having slots, is placed between the laminations. The support disk, into which the rotor bars are slid, restrains the rotor bars from bending outwardly at high rotational speeds of the rotor. The rotor bars are further restrained at the ends by end rings, which have apertures into which ends of the rotor bars are placed. In some embodiments, containment rings are placed over axial extension of the end rings to prevent outward bowing at high speeds. In some embodiments, the rotor includes a stiffener sleeve to provide additional resistance to expansion during high rotational speeds.

Abstract: Performance of an electric motor can be improved if coolant is provided to the coils of the stator. An electric motor is disclosed that has a shaft onto which the rotor is secured. The motor has a stator that is mounted on bearings that are mounted on the shaft. The stator has a plurality of coils. A coolant guide is provided that fills voids between the groups of windings. The coolant guide has a plurality of fingers with the fingers arranged between adjacent pairs of coils. The coolant guide has internal passages to accept pressurized coolant and outlet holes to spray coolant onto the coils. In other embodiments, the fingers guide coolant to reach all coils under the force of gravity.

Abstract: An electronically-controlled turbocharger (ECT) includes a rotor (of an electric motor) on the shaft of the turbomachine. There are a variety of embodiments for securing the rotor onto the shaft including, but not limited to: having a taper on both the shaft on the rotor and using a nut engaging with threads in the shaft to put the two tapers together; a press fit; splines and grooves also using a nut; and a shoulder on the shaft that the rotor abuts when a nut is engaged with threads on the shaft. To accommodate these retaining features, the diameter of the shaft is greater near the turbine end of the shaft. A first bearing installed on the shaft near the turbine end of the shaft has a larger inside diameter than a second bearing installed on the other side of the rotor.

Abstract: A system and method are provided for mounting, removing and retaining brake pads in disc brakes, such as air-operated disc brakes utilized on commercial vehicles, in a manner which does not require the use of separate brake pad retaining devices while providing positive retention of the brake pad. A preferred embodiment includes a brake caliper mount having brake pad abutment surfaces having radially-oriented and lateral grooves which permit a brake pad with corresponding projections on is lateral sides to be inserted through an opening of the brake caliper into the radially-oriented grooves until the backing plate projections are aligned with the lateral groove, and advancing the brake actuator behind the brake pad to place the brake pad in an operating position in which the actuator prevents the brake pad from realigning with the radially-oriented grooves until the actuator is retracted to permit brake pad extraction.