Patents by Inventor Willard H. Sutton

Willard H. Sutton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8167191
    Abstract: A multi-layer seal arrangement includes a dissolution barrier between a braze alloy and a ceramic component. The inventive seal is useful for joining a ceramic component to another ceramic component or a metal component, for example. In one example, the braze comprises a gold alloy and the dissolution barrier comprises a layer of alumina on the order of 2-3 microns thick. A titanium wetting layer is provided between the alumina layer and the alloy. A metallization layer provided between the dissolution barrier and the ceramic component in one example comprises a layer of gold between two thin layers of titanium. In one particular example, a platinum mesh is included with the gold of the braze alloy to control braze flow during the brazing operation.
    Type: Grant
    Filed: June 21, 2011
    Date of Patent: May 1, 2012
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Sunil G. Warrier, Richard S. Bailey, Willard H. Sutton
  • Publication number: 20110248073
    Abstract: A multi-layer seal arrangement includes a dissolution barrier between a braze alloy and a ceramic component. The inventive seal is useful for joining a ceramic component to another ceramic component or a metal component, for example. In one example, the braze comprises a gold alloy and the dissolution barrier comprises a layer of alumina on the order of 2-3 microns thick. A titanium wetting layer is provided between the alumina layer and the alloy. A metallization layer provided between the dissolution barrier and the ceramic component in one example comprises a layer of gold between two thin layers of titanium. In one particular example, a platinum mesh is included with the gold of the braze alloy to control braze flow during the brazing operation.
    Type: Application
    Filed: June 21, 2011
    Publication date: October 13, 2011
    Inventors: Sunil G. Warrier, Richard S. Bailey, Willard H. Sutton
  • Patent number: 7989086
    Abstract: A multi-layer seal arrangement includes a dissolution barrier between a braze alloy and a ceramic component. The inventive seal is useful for joining a ceramic component to another ceramic component or a metal component, for example. In one example, the braze comprises a gold alloy and the dissolution barrier comprises a layer of alumina on the order of 2-3 microns thick. A titanium wetting layer is provided between the alumina layer and the alloy. A metallization layer provided between the dissolution barrier and the ceramic component in one example comprises a layer of gold between two thin layers of titanium. In one particular example, a platinum mesh is included with the gold of the braze alloy to control braze flow during the brazing operation.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: August 2, 2011
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Sunil G. Warrier, Richard S. Bailey, Willard H. Sutton
  • Patent number: 6447254
    Abstract: An erosion resistant ceramic component is synthesized from a silicon oxynitride precursor powder with a sintering aide. The sintering aide, preferably aluminum oxide and/or lutetium oxide are added to the silicon oxynitride precursor powder and ball milled. The composition is then decanted, dried and granulated. The composition is then formed into the shape of the desired component by hot pressing in a graphite die. A heat treatment process may also be applied after hot pressing to further improve erosion resistance by crystallizing amorphous grain boundary phases to provide a ceramic component having sand erosion characteristics superior to electro-formed nickel. The component provides a dielectric constant which is much lower than the dielectric constant of an electro-formed nickel component.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: September 10, 2002
    Assignee: Sikorsky Aircraft Corporation
    Inventors: John E. Holowczak, Elliot Olster, Willard H. Sutton
  • Patent number: 5938823
    Abstract: Air cleansing apparatus includes an electrostatic precipitator in which the collector plates are made of, for instance, reticulated chemical vapor deposited silicon carbide, or reticulated silicon carbide ceramic coated with titanium nitride, zirconium diboride, or chemical vapor deposited silicon carbide. Microorganisms entrained on the collector plates are thermally degraded or vaporized by microwave radiation directed against the plates during a sterilization period which follows a collection period.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: August 17, 1999
    Assignee: Carrier Corporation
    Inventors: David A. Condit, Timothy N. Obee, Willard H. Sutton, Richard R. Grzybowski, Christopher M. Pater, Antonio Rinaldi, Sunita Satyapal, Wayde R. Schmidt, Charles R. Winston, Michael Winter
  • Patent number: 5506018
    Abstract: A method of joining adjacent, non-coplanar, fiber reinforced composite structures includes machining a plurality of serrations (4) into an edge (6) of a consolidated first fiber reinforced composite structure (2) such that reinforcing fibers continue from a main body (14) of the first fiber reinforced composite structure (2) into the serrations (4). One or more reinforcing fiber plies (16) are then laid up around the serrations (4) to form an unconsolidated second structure such that the serrations (4) protrude through at least one reinforcing fiber ply (16). In addition to the one or more reinforcing fiber plies (16), the unconsolidated second structure also includes a matrix precursor. Sufficient heat and pressure are applied to the unconsolidated second structure and the serrations (4) to consolidate the second structure into a fiber reinforced composite structure (8).
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 9, 1996
    Assignee: United Technologies Corporation
    Inventors: Bernarr A. Jacob, John E. Holowczak, Philip H. McCluskey, Willard H. Sutton
  • Patent number: 5474635
    Abstract: A method of joining adjacent, non-coplanar, fiber reinforced composite structures includes machining a plurality of serrations (4) into an edge (6) of a consolidated first fiber reinforced composite structure (2) such that reinforcing fibers continue from a main body (14) of the first fiber reinforced composite structure (2) into the serrations (4). One or more reinforcing fiber plies (16) are then laid up around the serrations (4) to form an unconsolidated second structure such that the serrations (4) protrude through at least one reinforcing fiber ply (16). In addition to the one or more reinforcing fiber plies (16), the unconsolidated second structure also includes a matrix precursor. Sufficient heat and pressure are applied to the unconsolidated second structure and the serrations (4) to consolidate the second structure into a fiber reinforced composite structure (8).
    Type: Grant
    Filed: March 7, 1994
    Date of Patent: December 12, 1995
    Assignee: United Technologies Corporation
    Inventors: Bernarr A. Jacob, John E. Holowczak, Philip H. McCluskey, Willard H. Sutton
  • Patent number: 4219361
    Abstract: The susceptibility of a material to heating by exposure to microwave energy which material has slight or no such susceptibility is improved by mixing it in granular form with a microave reactive agent also in granular form which is capable of substantially responding to microwave energy. An article made from this mixture can be directly heated with microwave energy.
    Type: Grant
    Filed: June 9, 1978
    Date of Patent: August 26, 1980
    Assignee: Special Metals Corporation
    Inventors: Willard H. Sutton, Walter E. Johnson
  • Patent number: 4140887
    Abstract: An object responsive to microwave energy is enclosed in a thermally insulated enclosure which is substantially transparent to microwave energy and is heated by microwave energy passing through the enclosure. The apparatus includes a chamber which supports the magnetron radiators and has thermal insulated walls and an insulated base on which the object rests.
    Type: Grant
    Filed: May 9, 1977
    Date of Patent: February 20, 1979
    Assignee: Special Metals Corporation
    Inventors: Willard H. Sutton, Walter E. Johnson