Abstract: A method of making a bi-directional transient voltage suppression device is provided, which comprises: (a) providing a p-type semiconductor substrate; (b) epitaxially depositing a lower semiconductor layer of p-type conductivity; (c) epitaxially depositing a middle semiconductor layer of n-type conductivity over the lower layer; (d) epitaxially depositing an upper semiconductor layer of p-type conductivity over the middle layer; (e) heating the substrate, the lower epitaxial layer, the middle epitaxial layer and the upper epitaxial layer; (f) etching a mesa trench that extends through the upper layer, through the middle layer and through at least a portion of the lower layer, such that the mesa trench defines an active area for the device; and (g) thermally growing an oxide layer on at least those portions of the walls of the mesa trench that correspond to the upper and lower junctions of the device.

Abstract: A bi-directional transient voltage suppression device is provided. The device comprises: (a) a lower semiconductor layer of p-type conductivity; (b) an upper semiconductor layer of p-type conductivity; (c) a middle semiconductor layer of n-type conductivity adjacent to and disposed between the lower and upper layers such that lower and upper p−n junctions are formed; (d) a mesa trench extending through the upper layer, through the middle layer and through at least a portion of the lower layer, such that the mesa trench defines an active area for the device; and (e) an oxide layer covering at least portions of the walls of the mesa trench that correspond to the upper and lower junctions, such that the distance between the upper and lower junctions is increased at the walls. The integral of the net middle layer doping concentration of this device, when taken over the distance between the junctions, is such that breakdown, when it occurs, is punch through breakdown, rather than avalanche breakdown.

Abstract: A bi-directional transient voltage suppression device with symmetric current-voltage characteristics has a lower semiconductor layer of first conductivity type, an upper semiconductor layer of first conductivity type, and a middle semiconductor layer adjacent to and disposed between the lower and upper layers having a second opposite conductivity type, such that upper and lower p−n junctions are formed. The middle layer has a net doping concentration that is highest at a midpoint between the junctions. Furthermore, the doping profile along a line normal to the lower, middle and upper layers is such that, within the middle layer the doping profile on one side of a centerplane of the middle layer mirrors the doping profile on an opposite side. In addition, an integral of the net doping concentration of the middle layer taken over the distance between the junctions is such that breakdown, when it occurs, is punch through breakdown, rather than avalanche breakdown.

Abstract: A bi-directional transient voltage suppression device is provided. The device comprises: (a) a lower semiconductor layer of p-type conductivity; (b) an upper semiconductor layer of p-type conductivity; (c) a middle semiconductor layer of n-type conductivity adjacent to and disposed between the lower and upper layers such that lower and upper p-n junctions are formed; (d) a mesa trench extending through the upper layer, through the middle layer and through at least a portion of the lower layer, such that the mesa trench defines an active area for the device; and (e) an oxide layer covering at least portions of the walls of the mesa trench that correspond to the upper and lower junctions, such that the distance between the upper and lower junctions is increased at the walls. The integral of the net middle layer doping concentration of this device, when taken over the distance between the junctions, is such that breakdown, when it occurs, is punch through breakdown, rather than avalanche breakdown.

Abstract: A bi-directional transient voltage suppression device with symmetric current-voltage characteristics is provided. The device comprises: (a) a lower semiconductor layer of first conductivity type; (b) an upper semiconductor layer of first conductivity type; and (b) a middle semiconductor layer adjacent to and disposed between the lower and upper layers, the middle layer having a second conductivity type opposite the first conductivity type, such that upper and lower p−n junctions are formed. In this device, the middle layer has a net doping concentration that is highest at a midpoint between the junctions. Furthermore, the doping profile along a line normal to the lower, middle and upper layers is such that, within the middle layer and within at least a portion of the lower and upper layers, the doping profile on one side of a centerplane of the middle layer mirrors the doping profile on an opposite side of the centerplane.

Abstract: A bi-directional transient voltage suppression device is provided. The device comprises: (a) a lower semiconductor layer of p-type conductivity; (b) an upper semiconductor layer of p-type conductivity; (c) a middle semiconductor layer of n-type conductivity adjacent to and disposed between the lower and upper layers such that lower and upper p-n junctions are formed; (d) a mesa trench extending through the upper layer, through the middle layer and through at least a portion of the lower layer, such that the mesa trench defines an active area for the device; and (e) an oxide layer covering at least portions of the walls of the mesa trench that correspond to the upper and lower junctions, such that the distance between the upper and lower junctions is increased at the walls. The integral of the net middle layer doping concentration of this device, when taken over the distance between the junctions, is such that breakdown, when it occurs, is punch through breakdown, rather than avalanche breakdown.

Abstract: A bi-directional transient voltage suppression device with symmetric current-voltage characteristics has a lower semiconductor layer of first conductivity type, an upper semiconductor layer of first conductivity type, and a middle semiconductor layer adjacent to and disposed between the lower and upper layers having a second opposite conductivity type, such that upper and lower p-n junctions are formed. The middle layer has a net doping concentration that is highest at a midpoint between the junctions. Furthermore, the doping profile along a line normal to the lower, middle and upper layers is such that, within the middle layer the doping profile on one side of a centerplane of the middle layer mirrors the doping profile on an opposite side. In addition, an integral of the net doping concentration of the middle layer taken over the distance between the junctions is such that breakdown, when it occurs, is punch through breakdown, rather than avalanche breakdown.

Abstract: A bi-directional transient voltage suppression device with symmetric current-voltage characteristics is provided. The device comprises: (a) a lower semiconductor layer of first conductivity type; (b) an upper semiconductor layer of first conductivity type; and (b) a middle semiconductor layer adjacent to and disposed between the lower and upper layers, the middle layer having a second conductivity type opposite the first conductivity type, such that upper and lower p-n junctions are formed. In this device, the middle layer has a net doping concentration that is highest at a midpoint between the junctions. Furthermore, the doping profile along a line normal to the lower, middle and upper layers is such that, within the middle layer and within at least a portion of the lower and upper layers, the doping profile on one side of a centerplane of the middle layer mirrors the doping profile on an opposite side of the centerplane.

Abstract: Starting with a semiconductor wafer of known type including an internal, planar p-n junction parallel to major surfaces of the wafer, one of the wafer surfaces is covered with a masking layer of silicon nitride. A plurality of intersecting grooves are then sawed through the masking layer for forming a plurality of mesas having sloped walls with each mesa including a portion of the planar p-n junction having edges which intersect and are exposed by the mesa walls. The groove walls and exposed junction edges are glass encapsulated in a process including heating the wafer. The masking layers are then removed in a selective etching process not requiring a patterned etchant mask, and the now exposed silicon surfaces at the top of the mesas, as well as the opposite surface of the wafer, are metal plated. The wafer is then diced along planes through the grooves for providing individual chips each having a glass passivated mesa thereon.

Abstract: A process for forming a semiconductor device begins by diffusing an N layer having a relatively high concentration into a P wafer having a relatively low concentration. Next, the wafer is etched to yield a plurality of mesa semiconductor structures, each having a P-N junction intersecting a sidewall of the mesa structure. Then, a layer of oxide is grown on the sidewalls of the mesas, which oxide layer passivates the device. The oxidizing step curves the P-N junction toward the P layer in the vicinity of the oxide layer. Then, the P-N junction is diffused deeper into the P layer with a diffusion front which tends to curve the P-N junction back toward the N layer in the vicinity of the oxide layer. This diffusion is carried out to such an extent as to compensate for the curvature caused by the oxidizing step and thereby substantially flatten the P-N junction. A plurality of successive oxidation/diffusion steps can be undertaken to further flatten the junction adjacent the mesa sidewall.

Abstract: A rectifier is fabricated from a P-N junction having a P-type semiconductor layer and an adjacent N-type semiconductor layer. A mesa structure is formed in at least one of said layers. Impurities are deposited at the top of the mesa to form a high concentration region in the surface thereof. The impurities are diffused from the top surface of the mesa toward the P-N junction, whereby the mesa geometry causes the diffusion to take on a generally concave shape as it penetrates into the mesa. The distance between the perimeter of the high concentration region and the wafer substrate is therefore greater than the distance between the central portion of said region and the wafer substrate, providing improved breakdown voltage characteristics and a lower surface field. Breakdown voltage can be measured during device fabrication and precisely controlled by additional diffusions to drive the high concentration region to the required depth.

Abstract: A process for forming a semiconductor device begins by diffusing an N layer having a relatively high concentration into a P wafer having a relatively low concentraton. Next, the wafer is etched to yield a plurality of mesa semiconductor structures, each having a P-N junction intersecting a sidewall of the mesa structure. Then, a layer of oxide is grown on the sidewalls of the mesas, which oxide layer passivates the device. The oxidizing step curves the P-N junction toward the P layer in the vicinity of the oxide layer. Then, the P-N junction is diffused deeper into the P layer with a diffusion front which tends to curve the P-N junction back toward the N layer in the vicinity of the oxide layer. This diffusion is carried out to such an extent as to compensate for the curvature caused by the oxidizing step and thereby substantially flatten the P-N junction. A plurality of successive oxidation/diffusion steps can be undertaken to further flatten the junction adjacent the mesa sidewall.

Abstract: A wafer with a <100> orientation comprises N layer (middle layer) and a lightly doped P layer (top layer). A strongly doped N layer (source layer) is diffused into most of the top layer. An oxide layer is grown. A V groove with a flat bottom is anisotropically etched through openings in the oxide layer. The V groove is etched through the source layer and most of the P layer. The bottom of the groove initially is at a level above the junction between the top layer and the middle layer. Exposure to beam of phosphorus ions forms a shallow implanted channel region proximate the walls of the groove. An unwanted implanted region along the bottom of the groove is also formed. A second anisotropic etch, through the same oxide mask, deepens the groove bottom to a point below the junction, removing the unwanted portion of the implanted region along the groove bottom. The implanted concentration of the channel is later reduced as the gate oxide is formed.

Abstract: A rectifier is fabricated from a P-N junction having a P-type semiconductor layer and an adjacent N-type semiconductor layer. A mesa structure is formed in at least one of said layers. Impurities are deposited at the top of the mesa to form a high concentration region in the surface thereof. The impurities are diffused from the top surface of the mesa toward the P-N junction, whereby the mesa geometry causes the diffusion to take on a generally concave shape as it penetrates into the mesa. The distance between the perimeter of the high concentration region and the wafer substrate is therefore greater than the distance between the central portion of said region and the wafer substrate, providing improved breakdown voltage characteristics and a lower surface field. Breakdown voltage can be measured during device fabrication and precisely controlled by additional diffusions to drive the high concentration region to the required depth.

Abstract: A wafer with a <100> orientation comprises a strongly doped N layer (substrate), a lightly doped N layer (middle layer) and a lightly doped P layer (top layer). A strongly doped N layer (source layer) is diffused into most of the top layer. An oxide layer is grown. A V groove with a flat bottom is anisotropically etched through openings in the oxide layer. The V groove is etched through the source layer and most of the P layer. The bottom of the groove initially is at a level above the junction between the top layer and the middle layer. Exposure to beam of phosphorous ions forms a shallow implanted channel region proximate the walls of the groove. An unwanted implanted region along the bottom of the groove is also formed. A second anisotropic etch, through the same oxide mask, deepens the groove bottom to a point below the junction, removing the unwanted portion of the implanted region along the groove bottom. The implanted concentration of the channel is later reduced as the gate oxide is formed.

Abstract: An improved Schottky barrier device and the method of its manufacture are disclosed. The device comprises a semiconductor layer of first conductivity type, an insulating layer covering one face of the semiconductor layer and having an opening therein, a conductor layer covering the semiconductor layer where it is exposed by the opening and forming a Schottky contact with the semiconductor layer, a first region of opposite conductivity type within the semiconductor layer generally beginning where the conductor layer meets the insulating layer and extending below the conductor layer, and a second region of opposite conductivity type within the semiconductor layer generally beginning where the conductor layer meets the insulting layer and extending below the insulating layer, the second region having a lower concentration of dopants, so that there is formed an asymmetric guard ring, and the opening in the insulating layer has an edge which is bevelled with a slope of between 0.1 and 0.4.

Abstract: A rectifier is fabricated from a P-N junction having a P-type semiconductor layer and an adjacent N-type semiconductor layer. A mesa structure is formed in at least one of said layers. Impurities are deposited at the top of the mesa to form a high concentration region in the surface thereof. The impurities are diffused from the top surface of the mesa toward the P-N junction, whereby the mesa geometry causes the diffusion to take on a generally concave shape as it penetrates into the mesa. The distance between the perimeter of the high concentration region and the wafer substrate is therefore greater than the distance between the central portion of said region and the wafer substrate, providing improved breakdown voltage characteristics and a lower surface field. Breakdown voltage can be measured during device fabrication and precisely controlled by additional diffusions to drive the high concentration region to the required depth.

Abstract: An improved Schottky barrier device and method of manufacture is disclosed. The device has a semiconductor layer of first conductivity type; an insulating layer covering one face of the semiconductor layer, and has an opening therein. A conductor layer covers the semiconductor layer where the semiconductor layer is exposed by the opening and there forms a recitifying junction with the semiconductor layer. A first region of opposite conductivity type is at the one face of semiconductor layer and extends from where the conductor layer meets the insulating layer and below the conductor layer. A second region of opposite conductivity type is at the one face of semiconductor layer and begins where the conductor layer meets the insulating layer and extending below the insulating layer.