Abstract: An improved method of making reconstituted tobacco using a dry-forming process. Fiberized tobacco stems and scrap are combined with tobacco material of a fine particle size. The resulting tobacco mixture is conveyed in an airstream and deposited on a moving foraminous surface. An adhesive is incorporated into or applied to the web bonding the tobacco particles into a coherent sheet, and the sheet is dried if necessary. The dried sheet may be divided into leaflets or shredded for further processing as reconstituted tobacco. In preferred embodiments, cellulose fibers are mixed with the tobacco particles prior to web formation to impart increased sheet strength. In a further embodiment tobacco fines are mixed with the adhesive and applied to the web in the adhesive composition. Results obtained by means of the present invention include cost savings particularly in terms of reduced capital costs.

Abstract: Smokable tobacco compositions having a reduced tendency to produce carbon monoxide and made by including in the composition an alkali-metal salt of a carboxylic acid in the range of from about 6.5 to about 20%. Such additives have been included in smoking compositions in the past, but normally in minor amounts and as burn enhancers. In accordance with the invention increased amounts result in greatly reduced production of undesirable carbon monoxide while not otherwise adversely affecting the tobacco smokable composition. At higher concentrations such additives may retard burn which may be further desirable where fast burning tobacco compositions are employed. Examples of alkali-metal salts include sodium or potassium salts of acids such as carbonic, formic, acetic, propionic, malic, lactic, glycolic, citric, tartaric, fumaric, malonic, and succinic.

Abstract: Reconstituted tobacco is made from the whole tobacco plant by first separating the woody stalk portion and leaf portion of the plant. The stalk portion is refined, or beaten, apart from the leaf portion to reduce it to pieces which can bond to form a paper-like sheet. The leaf portion is refined to a lesser extent to similarly reduce it. The stalk and leaf portions are combined and formed into a paper-like sheet by a conventional papermaking technique. At least the leaf portion is extracted before refining to separate it into a soluble extract and a fibrous residue, the extract later being introduced into the paper-like sheet. The stalk alone may be refined for a period of time after which the unrefined leaf portion is added to it and the combined stalk and leaf portions then refined together. A part of the stalk portion may be discarded, and conventional non-tobacco papermaking fiber added to the stalk and leaf portions prior to making the paper-like sheet.