Abstract: A disconnect plunger extends between a first end and a second end. A cam surface is formed on the second end, and has a cylindrical cam portion extending across the second end. The cylindrical cam portion has a location formed at a first radius about a point spaced beyond the second end relative to the first end. A first distance is defined from a second end facing surface of a cylindrical guide portion positioned intermediate the first and second end. A ratio of the first radius to the first distance is between 0.230 and 0.250. The point is spaced in a direction perpendicular to a center axis of the plunger body, and measured from the center axis by a second distance. A ratio of the second distance to the first radius is between 0.335 and 0.355. An integrated drive generator and a method of replacing a disconnect plunger are also disclosed.

Abstract: A disconnect plunger extends between a first end and a second end. A cam surface is formed on the second end, and has a cylindrical cam portion extending across the second end. The cylindrical cam portion has a location formed at a first radius about a point spaced beyond the second end relative to the first end. A first distance is defined from a second end facing surface of a cylindrical guide portion positioned intermediate the first and second end. A ratio of the first radius to the first distance is between 0.230 and 0.250. The point is spaced in a direction perpendicular to a center axis of the plunger body, and measured from the center axis by a second distance. A ratio of the second distance to the first radius is between 0.335 and 0.355. An integrated drive generator and a method of replacing a disconnect plunger are also disclosed.

Abstract: A disconnect mechanism includes an input shaft defining a drive axis. A disconnect shaft is selectably engaged with the input shaft to be driven about the drive axis by the input shaft. A disconnect ramp shaft is operatively connected to the disconnect shaft to axially move the disconnect shaft between a first axial position wherein the disconnect shaft is engaged to the input shaft and a second axial position wherein the disconnect shaft is disengaged from the input shaft. The disconnect ramp shaft includes a ramp defined around an outer surface thereof. A disconnect pawl is selectably engaged with the ramp of the disconnect ramp shaft to engage or disengage the disconnect shaft from the input shaft.

Abstract: A disconnect shaft of an integrated drive generator is provided including a body configured to rotate about an axis of rotation. The body has a first end, a second opposite end, and a plurality of teeth formed adjacent the first end and configured to engage a complementary portion of an adjacent component. A relief is formed in the body such that a first portion is defined between the relief and the plurality of teeth. The first portion includes a plurality of threads having at least one of a major diameter between about 1.3044 and about 1.3125 inches (3.313-3.334 centimeters), a minor diameter between about 1.2482 and about 1.2547 inches (3.170-3.187 centimeters), a pitch diameter between about 1.2765 and about 1.2800 inches (3.242-3.251 centimeters), and a root radius between about 0.0075 and 0.0090 inches (0.0190-0.0029 centimeters).

Abstract: A disconnect mechanism includes an input shaft defining a drive axis. A disconnect shaft is selectably engaged with the input shaft to be driven about the drive axis by the input shaft. A disconnect ramp shaft is operatively connected to the disconnect shaft to axially move the disconnect shaft between a first axial position wherein the disconnect shaft is engaged to the input shaft and a second axial position wherein the disconnect shaft is disengaged from the input shaft. The disconnect ramp shaft includes a ramp defined around an outer surface thereof. A disconnect pawl is selectably engaged with the ramp of the disconnect ramp shaft to engage or disengage the disconnect shaft from the input shaft.

Abstract: A disconnect shaft of an integrated drive generator is provided including a body configured to rotate about an axis of rotation. The body has a first end, a second opposite end, and a plurality of teeth formed adjacent the first end and configured to engage a complementary portion of an adjacent component. A relief is formed in the body such that a first portion is defined between the relief and the plurality of teeth. The first portion includes a plurality of threads having at least one of a major diameter between about 1.3044 and about 1.3125 inches (3.313-3.334 centimeters), a minor diameter between about 1.2482 and about 1.2547 inches (3.170-3.187 centimeters), a pitch diameter between about 1.2765 and about 1.2800 inches (3.242-3.251 centimeters), and a root radius between about 0.0075 and 0.0090 inches (0.0190-0.0029 centimeters).