Abstract: The present invention provides modified urea formaldehyde (UF) resin binder compositions and mineral fiber mats having an emulsion polymer modifier comprising, in copolymerized form, from 5 to 25 wt. % of co polymerized carboxylic acid functional monomers. The emulsion polymers have a measured glass transition temperature (DSC) ranging from ?40° C. to 70° C. and a large average particle size. Further, the emulsion polymers comprise less than 30% of the copolymerized acid in neutralized form and do not excessively thicken aqueous compositions containing them. The modified UF resin binder compositions enable good dilution stability in use and high tensile strength in products containing them.

Abstract: The present invention provides aqueous compositions for treating fluff pulp comprising (i) one or more acrylic acid polymers containing phosphinate groups and having a weight average molecular weight of from 1,000 to 6,000 and (ii) from 5 to 50 wt. %, based on the total solids weight of the aqueous compositions, of one or more polyethylene glycols, having a formula weight of from 150 to 7,000, or, preferably, from 200 to 600. The present invention also provides individualized, intrafiber crosslinked cellulosic fibers comprising the cellulosic fiber and, in cured form, the aqueous compositions, as well as methods of making the individualized, intrafiber crosslinked cellulosic fibers.

Abstract: The present invention provides efficient methods to form a high solids content polymeric polyacid or a comb polymer useful as a superplasticizer or dispersant which comprise heating to from 80 to 100 C. for a first time period, and then, sequentially, heating to a second temperature of from 150 to 250° C. for a second time period a wet reaction mixture having a solids content of from 80 to 99 wt. % and comprising from 15 to 60 wt. % of one or more ethylenically unsaturated acid or a salt thereof, from 37 to 76.99 wt. % of one or more polyether polyols, alkyl polyether polyols, polyether amines or alkyl polyether amines in the presence of (i) from 0.01 to 1 wt. %, of one or more water soluble radical initiators or redox pairs and (ii) from 2 to 22 wt. % of one or more phosphorus oxide containing compounds, all weights based on the total weight of the wet reaction mixture.

Abstract: The present invention provides efficient methods to form a high solids content polymeric polyacid or a comb polymer useful as a superplasticizer or dispersant which comprise heating to from 80 to 100 C for a first time period, and then, sequentially, heating to a second temperature of from 150 to 250° C. for a second time period a wet reaction mixture having a solids content of from 80 to 99 wt. % and comprising from 15 to 60 wt. % of one or more ethylenically unsaturated acid or a salt thereof, from 37 to 76.99 wt. % of one or more polyether polyols, alkyl polyether polyols, polyether amines or alkyl polyether amines in the presence of (i) from 0.01 to 1 wt. %, of one or more water soluble radical initiators or redox pairs and (ii) from 2 to 22 wt. % of one or more phosphorus oxide containing compounds, all weights based on the total weight of the wet reaction mixture.

Abstract: The present invention provides two-component compositions for making a waterproofing membrane comprising as component A) one or more acrylic aqueous emulsion copolymerization product (copolymer) of (i) from 60 to 89.9 wt. % of one or more nonionic (meth)acrylic monomers, preferably, butyl acrylate, methyl acrylate or ethylhexyl (meth)acrylate, (ii) from 10 to 40 wt. % of one or more vinyl aromatic monomers, (iii) from 0.1 to 2.0 wt. % of one or more amide functional acrylic monomer, and mixtures thereof with itaconic acid or methacrylic acid, wherein the emulsion copolymer has at least one residue of an ascorbic acid reducing agent and of t-butyl hydroperoxide and has less than 40 ppm or, preferably, less than 20 ppm, or more preferably, less than 10 ppm, of residual (meth)acrylamide.

Abstract: According to the present invention, curable aqueous compositions provide excellent wet tensile strength and comprise (i) one or more polyacid, (ii) a mixture of two or more polyols including pentaerythritol, (iii) a carbohydrate, such as a starch, and (iv) from 0.5 to 12 wt. %, based on total solids, of one or more azetidinium group containing polyamidoamine resins. The compositions are useful in providing fibrous articles, such as heat resistant nonwovens.

Abstract: The present invention provides methacrylic acid polymer modified aqueous urea formaldehyde resin (UF resin) binder compositions useful in making a treated glass mat, e.g. for roofing shingles, wherein the methacrylic acid polymer comprises the reaction product of at least 50 wt. %, based on the total weight of monomers used to make the methacrylic acid polymer, of methacrylic acid or its salts, or mixtures thereof, a water-soluble phosphorous or sulfur containing compound and the remainder of a carboxylic acid group containing monomer, such as acrylic acid. The methacrylic acid polymers have at least one of a phosphite group, hypophosphite group, phosphinate group, diphosphinate group, and/or sulfonate group and enable modified UF resins to have early strength development even when the binder compositions comprise from 0.1 to less than 5 wt. % of the polymer modifier, based on total solids of the UF resin and the polymer modifier.

Abstract: The present invention provides aqueous compositions for treating fluff pulp comprising (i) one or more acrylic acid polymers containing phosphinate groups and having a weight average molecular weight of from 1,000 to 6,000 and (ii) from 5 to 50 wt. %, based on the total solids weight of the aqueous compositions, of one or more polyethylene glycols, having a formula weight of from 150 to 7,000, or, preferably, from 200 to 600. The present invention also provides individualized, intrafiber crosslinked cellulosic fibers comprising the cellulosic fiber and, in cured form, the aqueous compositions, as well as methods of making the individualized, intrafiber crosslinked cellulosic fibers.

Abstract: The present invention provides substantially formaldehyde free aqueous thermosetting binder resins from resorcinol and cycloaliphatic dialdehydes, glutaraldehyde or their mixtures and urea which may be excluded or included up to amounts which deter hot wet tensile strength in the cured binder. The compositions provide binders that on a performance cost basis are equivalent to phenol formaldehyde resins but without the formaldehyde.

Abstract: The present invention provides flexible binder compositions comprising one or more polycarboxy emulsion copolymer has a measured Tg of 40° C. or less, such as from ?45° C. to 25° C., and a polyol crosslinker. In one embodiment, the binder compositions comprising the polycarboxy emulsion copolymer can be used in making pultruded composites, such as sheets, for example, flexible gypsum board facing sheets, and flexible non-woven articles such as, for example, carpet backing.

Abstract: The present invention provides aqueous compositions comprising ?-hydroxy propyl gamma-polyoxyalkylene ether functional resins chosen from (poly)oxyalkylene ether ?-hydroxy propyl (meth)acrylates, maleates and itaconates, water soluble copolymers thereof, and mixtures thereof. The water soluble copolymers are comb polymers and (meth)acrylate, maleate and itaconate monomer resins can be addition polymerized to form comb polymers suitable for many uses, such as superplasticizers, dispersants, detergents and floor care compositions. In addition, the present invention provides methods of making the resins by reacting in water or aqueous solvent one or more reactant a) a glycidyl polyether or glycidyl ether, optionally having an alkyl or aryl end group with one or more reactant b) a carboxylate anion containing vinyl compound or polymer, preferably a polymer such as poly(meth)acrylic acid. The methods enable simple formation of comb polymers.

Abstract: The present invention provides thermosetting aqueous binder compositions comprising a diprimary amine or poly(primary amine) and one or more water soluble oxidized dextrin made by oxidizing a dextrin having a DE value of from 2 to 25 and having from 2 to 10 millieq CHO/g of dry oxidized dextrin or a larger oxidized dextrin or an oxidized dextrin made by oxidizing a dextrin having a DE value of below 2 and having from 0.25 to 5 millieq CHO/g of dry oxidized dextrin. The aqueous biobased binders provide hot wet tensile strength when heat cured.

Abstract: The present invention provides substantially formaldehyde free aqueous thermosetting binder resins from resorcinol and cycloaliphatic dialdehydes, glutaraldehyde or their mixtures and urea which may be excluded or included up to amounts which deter hot wet tensile strength in the cured binder. The compositions provide binders that on a performance cost basis are equivalent to phenol formaldehyde resins but without the formaldehyde.

Abstract: The present invention provides methacrylic acid polymer modified aqueous urea formaldehyde resin (UF resin) binder compositions useful in making a treated glass mat, e.g. for roofing shingles, wherein the methacrylic acid polymer comprises the reaction product of at least 50 wt. %, based on the total weight of monomers used to make the methacrylic acid polymer, of methacrylic acid or its salts, or mixtures thereof, a water-soluble phosphorous or sulfur containing compound and the remainder of a carboxylic acid group containing monomer, such as acrylic acid. The methacrylic acid polymers have at least one of a phosphite group, hypophosphite group, phosphinate group, diphosphinate group, and/or sulfonate group and enable modified UF resins to have early strength development even when the binder compositions comprise from 0.1 to less than 5 wt. % of the polymer modifier, based on total solids of the UF resin and the polymer modifier.

Abstract: The present invention provides aqueous compositions comprising ?-hydroxy propyl gamma-polyoxyalkylene ether functional resins chosen from (poly)oxyalkylene ether ?-hydroxy propyl (meth)acrylates, maleates and itaconates, water soluble copolymers thereof, and mixtures thereof. The water soluble copolymers are comb polymers and (meth)acrylate, maleate and itaconate monomer resins can be addition polymerized to form comb polymers suitable for many uses, such as superplasticizers, dispersants, detergents and floor care compositions. In addition, the present invention provides methods of making the resins by reacting in water or aqueous solvent one or more reactant a) a glycidyl polyether or glycidyl ether, optionally having an alkyl or aryl end group with one or more reactant b) a carboxylate anion containing vinyl compound or polymer, preferably a polymer such as poly(meth)acrylic acid. The methods enable simple formation of comb polymers.

Abstract: The present invention provides thermosetting aqueous binder compositions of one or more cyclic enamine, including bis-enamines and di- or higher functional enamines, optionally containing a water soluble or dispersible or dispersible primary amine compound. The binders are at least substantially formaldehyde free, need no polycarboxylic or polycarboxylate component, and yet provide excellent hot wet tensile strength when cured for as little time as a minute or less in use.

Abstract: The present invention provides flexible binder compositions comprising one or more polycarboxy emulsion copolymer has a measured Tg of 40° C. or less, such as from ?45° C. to 25° C., and a polyol crosslinker. In one embodiment, the binder compositions comprising the polycarboxy emulsion copolymer can be used in making pultruded composites, such as sheets, for example, flexible gypsum board facing sheets, and flexible non-woven articles such as, for example, carpet backing.

Abstract: A binder composition comprising an emulsion copolymer, and a polyol crosslinker.

Abstract: The present invention provides thermosetting aqueous binder compositions of one or more cyclic enamine, including bis-enamines and di- or higher functional enamines, optionally containing a water soluble or dispersible or dispersible primary amine compound. The binders are at least substantially formaldehyde free, need no polycarboxylic or polycarboxylate component, and yet provide excellent hot wet tensile strength when cured for as little time as a minute or less in use.

Abstract: A method for preparing acid-containing polymers by reacting them in the presence of end-capped polyols or amines in the presence of phosphorous-containing compounds.