Abstract: This invention relates to a method of making a helmet using a preform subassembly with arms which have an area that matches a perimeter profile of a specified geometric shape. By use of the area matching perform with arms, the thickness of the helmet is more uniform, seams in the preform can be minimized, and the ballistic resistance of the resulting helmet can be increased.

Abstract: An impact resistant composite article has two or more layers of ballistic fabric and ionomer layers disposed between the fabric layers. The ionomer is highly neutralized so that it has essentially no melt flow. A process also for making such a composite article that involves deposition of an aqueous colloid of the ionomer onto the fabric, followed by drying.

Abstract: This invention relates to a method of making a helmet using a preform subassembly with arms which have an area that matches a perimeter profile of a specified geometric shape. By use of the area matching perform with arms, the thickness of the helmet is more uniform, seams in the preform can be minimized, and the ballistic resistance of the resulting helmet can be increased.

Abstract: An impact resistant composite article has two or more layers of ballistic fabric and ionomer layers disposed between the fabric layers. The ionomer is highly neutralized so that it has essentially no melt flow. A process also for making such a composite article that involves deposition of an aqueous colloid of the ionomer onto the fabric, followed by drying.

Abstract: A method for stretch breaking fibers to produce a staple yarn and operating a staple fiber spinning machine that enables the production of a plurality of products of lot size smaller than a large denier tow product. The process includes at least two break zones and a consolidation zone downstream from a second break zone to form a staple yarn. The filaments are broken in a second break zone downstream from the first break zone by increasing the speed of the fiber fed into the process.

Abstract: A method for stretch breaking fibers to produce a staple yarn and operating a staple fiber spinning machine, and an apparatus for performing such method, that enables the production of a plurality of products of lot size smaller than a large denier tow product. The process includes at least two break zones and a consolidation zone downstream from a second break zone to form a staple yarn. The filaments are broken in a second break zone downstream from the first break zone by increasing the speed of the fiber fed into the process.

Abstract: A method for starting or stopping each of at least two separately controllable roll-sets (22, 26, 34, 56) used for processing a yarn (Y) in a stretch-break process, each roll-set comrpising at least two rolls, the method is characterized by the step of each roll-set, changing the speed of each roll from an initial condition to a steady state condition in accordance with a predetermined sequence and in coordination with a change in speed of at least one of the other rolls, such that simultaneous complete breakage of a yarn (Y) being processed in a stretch-break process is minimized.

Abstract: A method for stretch breaking fibers to produce a staple yarn and operating a staple fiber spinning machine that enables the production of a plurality of products of lot size smaller than a large denier tow product. The process includes at least two break zones and a consolidation zone downstream from a second break zone to form a staple yarn. The filaments are broken in a second break zone downstream from the first break zone by increasing the speed of the fiber fed into the process.

Abstract: A method for stretch breaking fibers to produce a staple yarn and operating a staple fiber spinning machine that enables the production of a plurality of products of lot size smaller than a large denier tow product. The process includes at least two break zones and a consolidation zone downstream from a second break zone to form a staple yarn. The filaments are broken in a second break zone downstream from the first break zone by increasing the speed of the fiber fed into the process.

Abstract: A method for stretch breaking fibers to produce a staple yarn and operating a staple fiber spinning machine that enables the production of a plurality of products of lot size smaller than a large denier tow product. The process includes at least two break zones and a consolidation zone downstream from a second break zone to form a staple yarn. The filaments are broken in a second break zone downstream from the first break zone by increasing the speed of the fiber fed into the process. The yarn includes discontinuous and, optionally, continuous filaments.

Abstract: The invention concerns a method of forming a fabric of interlaced yarn by arranging on a surface a plurality of yarn guide blocks, each guide block adapted to guide yarn from a yarn source to the surface and wherein the relative motion of the yarn guide blocks and surface serves to deposit yarn from the guides onto the surface in such a way that when said yarns are deposited on a surface, the diagonal positions of the yarns from one block are offset from a direct overlapping alignment with the yarns from the remaining blocks to thereby densely cover the surface during repeated cycles of such motion.

Abstract: This invention is directed to a flexible penetration resistant stabilized composite, that includes an interlaced yarn structure of yarns having a tenacity of at least 8 g/d, a tensile modulus of at least 150 g/d and an energy to break of at least 10 j/g. The yarn structure includes yarn subgroups alternately stacked together. There is also provided a polymeric web coextensive with, in contact with, and bound to the surface of one of the subgroups that at least partially contacts and is bound to the yarns in all the subgroups in the stack to thereby contain the subgroups in the stack in an interlaced yarn structure.

Abstract: A method is disclosed for imparting a graphic design to the upper surface of a fabric suitable for use as a wall or floor covering. The graphic design is formed by an elongated pile article having a plurality of filament bundles attached to an elongated support strand. The fabric may be a tufted, woven, nonwoven, flocked fabric or a needled felt. The elongated pile article may be attached to the fabric by various methods, including ultrasonically bonding, applying an adhesive, sewing, stapling or using plastic fasteners. A transfer sheet is disclosed to aid in attaching by ultrasonically bonding, the sheet being made from a fusible material having the elongated pile article is attached thereto. The transfer sheet is positioned on the fabric, the elongated pile article is then ultrasonically bonded, melting a portion of the transfer sheet material, and the unmelted portion is then removed.

Abstract: The invention comprises a flat or shaped fabric structure of yarn groups each yarn group comprising a plurality of yarn subgroups, each group positioned for covering an area. The structure comprises at least a first group of flexible yarns densely covering an area , the yarns within the first group following substantially parallel paths in a first direction and forming a stack with at least a second group of flexible yarns densely covering substantially the same area, the yarns within the second group following substantially parallel paths in a second direction; the yarns in the first group arranged to cross the yarns in the second group, optionally containing other groups of yarn, the yarns in the upper-most subgroup of the stack are connected to the yarns in the bottom-most subgroup of the stack either directly of through the yarns in other subgroups providing an interlaced fabric structure.

Abstract: An elongated pile article having a support strand for attachment to a plurality of yarn bundles, the yarn bundles including a dense portion with the filaments bonded to each other and bonded to the support strand, pile surface structure comprised of a plurality of elongated pile articles placed one next to the other, and a method and apparatus for making the elongated pile article.