Abstract: Disclosed is a method of assembling a backplane connector subassembly for a module of a modular energy system. The backplane connector subassembly physically and electrically connects at least two modules stacked on top of one another. The method includes providing a back panel defining an inner surface, attaching a first support member to the inner surface of the back panel, attaching a second support member to the inner surface of the back panel, attaching the upstream connector to the back panel by sliding a first mating hole defined in the upstream connector onto the first support member, and attaching the downstream connector to the back panel by a sliding a second mating hole defined in the downstream connector onto the second support member. The first support member is configured to support an upstream connector. The second support member is configured to support a downstream connector.

Abstract: A system for controlling flow in a wellbore can include a down-hole control module that is hydraulically coupled to multiple components of the system. The control module can include a computer, which can be preprogrammed to operate the various components in a particular sequence, and communicate confirmation or error signals to a surface location. The control module can also include a micro-hydraulic motor and pump that can that can be instructed by the computer to selectively deliver hydraulic fluid to one or more of the components of the system. The system can include isolation members such as packers, hydraulic pressure maintenance devices (PMDs), hydraulic shear joints, inflow control devices or valves (ICDs or ICVs) and a three-position valve that can be actuated by the control module without necessitating communication with a surface location.

Abstract: A system for controlling flow in a wellbore can include a down-hole control module that is hydraulically coupled to multiple components of the system. The control module can include a computer, which can be preprogrammed to operate the various components in a particular sequence, and communicate confirmation or error signals to a surface location. The control module can also include a micro-hydraulic motor and pump that can that can be instructed by the computer to selectively deliver hydraulic fluid to one or more of the components of the system. The system can include isolation members such as packers, hydraulic pressure maintenance devices (PMDs), hydraulic shear joints, inflow control devices or valves (ICDs or ICVs) and a three-position valve that can be actuated by the control module without necessitating communication with a surface location.

Abstract: A valve device and associated methods of selectively communicating between an interior and an exterior of a tubular string. A valve device includes an openable and closable flowpath for selectively permitting and preventing flow between an interior and exterior of the valve device, and a lock assembly which prevents the flowpath from being opened greater than a predetermined number of times. A method of testing at least one annular seal in an annulus formed between a tubular string and a wellbore wall includes the steps of: sealingly engaging the annular seal to thereby prevent flow through the annulus across the annular seal; and applying a pressure differential across the annular seal to thereby test the annular seal, the pressure differential being applied via a valve device interconnected in the tubular string.

Abstract: Inflow control devices for sand control screens. A well screen includes a filter portion and at least two flow restrictors configured in series, so that fluid which flows through the filter portion must flow through each of the flow restrictors. At least two tubular flow restrictors may be configured in series, with the flow restrictors being positioned so that fluid which flows through the filter portion must reverse direction twice to flow between the flow restrictors. A method of installing a well screen includes the step of accessing a flow restrictor by removing a portion of an inflow control device of the screen.

Abstract: A method of controlling fluid loss from a wellbore comprises the steps of: installing a completion string including a well screen and a fluid loss control device in the wellbore; then installing a production string in the wellbore; then engaging the production string with the completion string; and then operating the fluid loss control device by varying pressure in a fluid passage. A well system comprises a completion string including a fluid loss control device, a packer and a well screen, the packer being positioned between the fluid loss control device and the screen; and a production string including another packer and engaged with the completion string, the fluid loss control device being positioned longitudinally between the packers, and the fluid loss control device being operable in response to variation of pressure in a fluid passage.

Abstract: A valve device and associated methods of selectively communicating between an interior and an exterior of a tubular string. A valve device includes an openable and closable flowpath for selectively permitting and preventing flow between an interior and exterior of the valve device, and a lock assembly which prevents the flowpath from being opened greater than a predetermined number of times.

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.

Abstract: Inflow control devices for sand control screens. An inflow control device for restricting flow into a passage of a tubular string in a wellbore includes at least two of a flow restrictor section, a fluid discriminator section and a reverse flow preventer section, and the inflow control device is configured so that fluid which flows between an exterior of the tubular string and the passage also flows through each of the at least two sections. A well screen or liner includes a filter or inlet portion and an inflow control device including a flow restrictor section, a fluid discriminator section, and a reverse flow preventer section, the inflow control device being configured so that fluid which flows through the filter portion also flows through the flow restrictor, fluid discriminator and reverse flow preventer sections.

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.

Abstract: A well screen assembly (70) with a controllable variable flow area. The well screen assembly (70) comprises an outer tubular section (80), the outer tubular section (80) containing a first plurality of openings (90) disposed in a pattern (100) throughout a length “L” of the outer tubular section (80); an inner tubular section (110) that is disposed within the outer tubular section (80), the inner tubular section (110) containing a second plurality of openings (120) disposed in the same pattern (100) throughout a length L of the inner tubular section (110), and when the first plurality of openings (90) and second plurality of openings (120) align, the openings form a plurality of passageways (130) through the outer tubular section (80) and inner tubular section (110). The well screen assembly (70) may therefore, vary the flow of production fluid through it and upwards through the interior of a production tubing (40).

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.

Abstract: A well screen assembly (70) with a controllable variable flow area. The well screen assembly (70) comprises an outer tubular section (80), the outer tubular section (80) containing a first plurality of openings (90) disposed in a pattern (100) throughout a length “L” of the outer tubular section (80); an inner tubular section (110) that is disposed within the outer tubular section (80), the inner tubular section (110) containing a second plurality of openings (120) disposed in the same pattern (100) throughout a length L of the inner tubular section (110), and when the first plurality of openings (90) and second plurality of openings (120) align, the openings form a plurality of passageways (130) through the outer tubular section (80) and inner tubular section (110). The well screen assembly (70) may therefore, vary the flow of production fluid through it and upwards through the interior of a production tubing (40).

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.

Abstract: A seal structure is provided for a downhole tool. In a described embodiment, a seal structure includes a seal support ring having at least one annular groove formed thereon and a longitudinal axis. At least one seal is included in the seal structure. The seal is disposed at least partially in the groove, and the seal is bonded to the ring. An annular recess is positioned longitudinally between opposing side walls of the groove. The recess may be formed in a body of the seal.

Abstract: A seal structure is provided for a downhole tool. In a described embodiment, a seal structure includes a seal support ring having at least one annular groove formed thereon and a longitudinal axis. At least one seal is included in the seal structure. The seal is disposed at least partially in the groove, and the seal is bonded to the ring. An annular recess is positioned longitudinally between opposing side walls of the groove. The recess may be formed in a body of the seal.

Abstract: The present invention relates to a pressure actuated valve for use in well completion assemblies. The valve is operable by pressure between three configurations. In a first configuration, the valve is in a locked-closed configuration. In a second configuration, the valve remains closed but is unlocked. In a third configuration, the valve is open. Also disclosed is a method of installing and operating a three pressure actuated valve in a well completion operation.

Abstract: A packer or bridge plug is described which may be released by manipulation of the production tubing connected to it. If manipulation of the production tubing is unsuccessful in releasing the packer, the tensile strength of the production tubing need not be exceeded in attempting to remove the packer. Instead, the production tubing is removed along with certain internal components of the packer. Thereafter, heavy-wall tubing, with or without jars, can be lowered into the wellbore with a retrieving tool at the bottom of that string. The retrieving tool latches onto components of the packer to allow an alternative method of release which allows for use of significantly higher tensile loads to liberate the packer from the wellbore.

Abstract: The present disclosure addressed apparatus and methods for forming an annular isolator in a borehole after installation of production tubing. Annular seal means are carried in or on production tubing as it is run into a borehole. In conjunction with expansion of the tubing, the seal is deployed to form an annular isolator. An inflatable element carried on the tubing may be inflated with a fluid carried in the tubing and forced into the inflatable element during expansion of the tubing. Reactive chemicals may be carried in the tubing and injected into the annulus to react with each other and ambient fluids to increase in volume and harden into an annular seal. An elastomeric sleeve, ring or band carried on the tubing may be expanded into contact with a borehole wall and may have its radial dimension increased in conjunction with tubing expansion to form an annular isolator.