Abstract: A process is disclosed for an improved catalyst stripping process. The stripping vessel is divided into two zones. The first zone is a stripping zone where a substantial portion of the volatile hydrocarbons is removed at higher severity conditions. After the catalyst is stripped, the stripped catalyst moves to the lower cooling zone to be cooled at lower severity conditions. The flow rates, temperatures, pressures and the stripping and cooling zones are designed to ensure there is minimal volatile hydrocarbons on the catalyst by the time it leaves the stripping vessel. This design enables efficient stripping of volatile hydrocarbons at high severity conditions and eliminates these components from being stripped off elsewhere in the unit causing process and equipment issues.

Abstract: A process is disclosed for an improved catalyst stripping process. The stripping vessel is divided into two zones. The first zone is a stripping zone where a substantial portion of the volatile hydrocarbons is removed at higher severity conditions. After the catalyst is stripped, the stripped catalyst moves to the lower cooling zone to be cooled at lower severity conditions. The flow rates, temperatures, pressures and the stripping and cooling zones are designed to ensure there is minimal volatile hydrocarbons on the catalyst by the time it leaves the stripping vessel. This design enables efficient stripping of volatile hydrocarbons at high severity conditions and eliminates these components from being stripped off elsewhere in the unit causing process and equipment issues.

Abstract: Systems and processes for regenerating catalyst are provided herein that include a catalyst regeneration tower having a cooling zone that receives a catalyst cooling stream generated by a cooling gas loop. The systems and processes include a first thermocompressor that utilizes a first motive vapor and a second thermocompressor that utilizes a second motive vapor in order to provide the catalyst cooling stream to the regeneration tower. The second thermocompressor operates in parallel with the first thermocompressor. The first thermocompressor can utilize combustion air as the motive vapor. The second thermocompressor can utilize nitrogen as the motive vapor.

Abstract: Systems and processes for regenerating catalyst are provided herein that include a catalyst regeneration tower having a cooling zone that receives a catalyst cooling stream generated by a cooling gas loop. The systems and processes include a first thermocompressor that utilizes a first motive vapor and a second thermocompressor that utilizes a second motive vapor in order to provide the catalyst cooling stream to the regeneration tower. The second thermocompressor operates in parallel with the first thermocompressor. The first thermocompressor can utilize combustion air as the motive vapor. The second thermocompressor can utilize nitrogen as the motive vapor.

Abstract: One exemplary embodiment is a refinery or a petrochemical production facility. The refinery or petrochemical production facility can include: a) a catalyst regeneration zone; b) a halogen removal zone; and c) an elimination zone for at least one of a dioxin and a furan compound, wherein at least a portion of an effluent from the halogen removal zone is combined with a stream comprising oxygen from the catalyst regeneration zone or halogen removal zone.

Abstract: A method and apparatus for removing peroxides from an exposed naphtha stream is shown and described. The process includes the catalytic reactive oxygen stripping of peroxides thereby generating hydrocarbons and oxygen. Numerous conventional catalysts may be employed. The catalytic stripping reaction can be carried out at substantially lower temperatures than conventional reboiled oxygen strippers thereby resulting in substantial energy savings. Further, the disclosed reactor vessels are substantially smaller and less expensive to build than conventional oxygen stripper columns The disclosed energy efficient reactive oxygen stripping process and equipment is intended to be utilized upstream of a naphtha hydrotreating unit.

Abstract: One exemplary embodiment is a refinery or a petrochemical production facility. The refinery or petrochemical production facility can include: a) a catalyst regeneration zone; b) a halogen removal zone; and c) an elimination zone for at least one of a dioxin and a furan compound, wherein at least a portion of an effluent from the halogen removal zone is combined with a stream comprising oxygen from the catalyst regeneration zone or halogen removal zone.

Abstract: A reforming and isomerization process has been developed. A reforming feedstream is charged to a reforming zone containing a reforming catalyst and operating at reforming conditions to generate a reforming zone effluent. Hydrogen and an isomerization feedstream is charged into an isomerization zone to contact an isomerization catalyst at isomerization conditions to increase the branching of the hydrocarbons. The isomerization catalyst is a solid acid catalyst comprising a support comprising a sulfated oxide or hydroxide of at least an element of Group IVB, a first component being at least one lanthanide series element, mixtures thereof, or yttrium, and a second component being a platinum group metal or mixtures thereof. The reforming zone effluent and the isomerization zone effluent are each separated to form a light ends stream and a product stream. The light ends streams are combined for processing in a net gas re-contacting zone.

Abstract: Systems and processes for regenerating catalyst are provided herein that include a catalyst regeneration tower having a cooling zone that receives a catalyst cooling stream generated by a cooling gas loop. The systems and processes include a first thermocompressor that utilizes a first motive vapor and a second thermocompressor that utilizes a second motive vapor in order to provide the catalyst cooling stream to the regeneration tower. The second thermocompressor operates in parallel with the first thermocompressor. The first thermocompressor can utilize combustion air as the motive vapor. The second thermocompressor can utilize nitrogen as the motive vapor.

Abstract: Methods for improving the efficiency of a catalytic reforming recycle gas compressor by combining a high molecular weight light hydrocarbon process stream from a unit operation associated with the catalytic reforming process with a lower molecular weight reactor off gas recycle stream to form a combined recycle gas stream.

Abstract: A method and apparatus for removing peroxides from an exposed naphtha stream is shown and described. The process includes the catalytic reactive oxygen stripping of peroxides thereby generating hydrocarbons and oxygen. Numerous conventional catalysts may be employed. The catalytic stripping reaction can be carried out at substantially lower temperatures than conventional reboiled oxygen strippers thereby resulting in substantial energy savings. Further, the disclosed reactor vessels are substantially smaller and less expensive to build than conventional oxygen stripper columns. The disclosed energy efficient reactive oxygen stripping process and equipment is intended to be utilized upstream of a naphtha hydrotreating unit.

Abstract: A reforming and isomerization process has been developed. A reforming feedstream is charged to a reforming zone containing a reforming catalyst and operating at reforming conditions to generate a reforming zone effluent. Hydrogen and an isomerization feedstream is charged into an isomerization zone to contact an isomerization catalyst at isomerization conditions to increase the branching of the hydrocarbons. The isomerization catalyst is a solid acid catalyst comprising a support comprising a sulfated oxide or hydroxide of at least an element of Group IVB, a first component being at least one lanthanide series element, mixtures thereof, or yttrium, and a second component being a platinum group metal or mixtures thereof. The reforming zone effluent and the isomerization zone effluent are each separated to form a light ends stream and a product stream. The light ends streams are combined for processing in a net gas re-contacting zone.

Abstract: A reforming and isomerization process has been developed. A reforming feedstream is charged to a reforming zone containing a reforming catalyst and operating at reforming conditions to generate a reforming zone effluent. Hydrogen and an isomerization feedstream is charged into an isomerization zone to contact an isomerization catalyst at isomerization conditions to increase the branching of the hydrocarbons. The isomerization catalyst is a solid acid catalyst comprising a support comprising a sulfated oxide or hydroxide of at least an element of Group IVB, a first component being at least one lanthanide series element, mixtures thereof, or yttrium, and a second component being a platinum group metal or mixtures thereof. The reforming zone effluent and the isomerization zone effluent are each separated to form a light ends stream and a product stream. The light ends streams are combined for processing in a net gas re-contacting zone.

Abstract: One exemplary embodiment is a refinery or a petrochemical production facility. The refinery or petrochemical production facility can include: a) a catalyst regeneration zone; b) a halogen removal zone; and c) an elimination zone for at least one of a dioxin and a furan compound, wherein at least a portion of an effluent from the halogen removal zone is combined with a stream comprising oxygen from the catalyst regeneration zone or halogen removal zone.

Abstract: An exemplary process can include passing a hydrocarbon stream through a reforming unit. The reforming unit may include a heater, which in turn generally includes a convection section and a radiant section, and a plurality of reforming reaction zones. Generally, the hydrocarbon stream is heated in the convection section for reacting in one of the reforming reaction zones to which the hydrocarbon stream is sent and the hydrocarbon stream is heated in the radiant section of the heater for reacting in the other reforming reaction zone to which the hydrocarbon stream is sent.

Abstract: A method and apparatus are disclosed for removing water from a recycle gas stream in a catalyst regeneration process. A recycle gas stream contacts catalyst and the catalyst sorbs water from the recycle gas. Some of the now-dried recycle gas recirculates to the regeneration process, thereby decreasing the water content in the regeneration process. The catalyst containing sorbed water passes to a desorption zone, where water is desorbed from the catalyst and the desorbed water is rejected from the process. This method and apparatus are useful for extending the life of catalyst in catalytic hydrocarbon processes that employ continuous or semi-continuos catalyst regeneration zones.

Abstract: A method and apparatus are disclosed for removing water from a recycle gas stream in a catalyst regeneration process. A recycle gas stream contacts catalyst and the catalyst sorbs water from the recycle gas. Some of the now-dried recycle gas recirculates to the regeneration process, thereby decreasing the water content in the regeneration process. The catalyst containing sorbed water passes to a desorption zone, where water is desorbed from the catalyst and the desorbed water is rejected from the process. This method and apparatus are useful for extending the life of catalyst in catalytic hydrocarbon processes that employ continuous or semi-continuos catalyst regeneration zones.

Abstract: This invention comprises a process for cracking a hydrocarbon charge stock using a used FCC catalytic composite comprising a zeolitic crystalline aluminosilicate dispersed in a porous inorganic matrix. Particles of zeolitic crystalline aluminosilicate having diameters less than the diameters of the pores of the composite are impregnated into the composite preferably by contacting the composite with an aqueous slurry of the particles and the evaporating off the water of the slurry.

Abstract: A method of increasing the activity and selectivity of a regenerated used FCC catalytic composite comprising a zeolitic crystalline aluminosilicate dispersed in a porous inorganic oxide matrix, the resultant composite and a cracking process utilizing the resultant composite. Particles of zeolitic crystalline aluminosilicate having diameters less than the diameters of the pores of the composite are impregnated into the composite, preferably by contacting the composite with an aqueous slurry of the particles and then evaporating off the water of the slurry.