Abstract: The invention relates to fuel cell systems with improved thermal efficiency. The systems include a fuel cell that generates electrical energy using hydrogen and a fuel processor that produces hydrogen from a fuel. Some heat efficient systems described herein include a thermal catalyst that generates heat when the catalyst interacts with a heating medium. The heat is used to heat the fuel cell. The thermal catalyst may be disposed in proximity to the fuel cell, or remote from the fuel cell and a heat transfer pipe conducts heat from the catalyst to the fuel cell. Another thermally efficient embodiment uses a recuperator to transfer heat generated in the fuel cell system to incoming fuel. A fuel cell package may also include a multi-layer insulation arrangement to decrease heat loss from the fuel cell and fuel processor, which both typically operate at elevated temperatures.

Abstract: Micro fuel cell systems whose performance is enhanced by an accurate fluid delivery system. The fluid delivery system improves reactant fluid provision to meet electrical output, while maintaining correct stoichiometries for chemical processing in a downstream reactor. The fluid delivery system includes a pressure source and a differential flow meter. The differential flow meter uses a flow restrictor and a sensor. The pressure source moves a fluid through the flow restrictor; the sensor detects differential pressure in the flow restrictor and outputs a signal that permits dynamic control of fluid flow, e.g., by controlling a pump.

Abstract: The invention relates to fuel cell systems with improved thermal efficiency. The systems include a fuel cell that generates electrical energy using hydrogen and a fuel processor that produces hydrogen from a fuel. Some heat efficient systems described herein include a thermal catalyst that generates heat when the catalyst interacts with a heating medium. The heat is used to heat the fuel cell. The thermal catalyst may be disposed in proximity to the fuel cell, or remote from the fuel cell and a heat transfer pipe conducts heat from the catalyst to the fuel cell. Another thermally efficient embodiment uses a recuperator to transfer heat generated in the fuel cell system to incoming fuel. A fuel cell package may also include a multi-layer insulation arrangement to decrease heat loss from the fuel cell and fuel processor, which both typically operate at elevated temperatures.

Abstract: The invention relates to systems and methods that improve distribution of fuel cartridges. The cartridges include compatibility information. A controller on the device validates the compatibility information before permitting fuel provision from the cartridge to the device. Invalid compatibility information, or absence of the compatibility information, then denies fuel flow to the device. This permits the device to validate that the cartridge and its contents are acceptable. This improves distribution by allowing the device or fuel cell manufacturer to implement cartridge selectivity by permitting cartridges from select manufacturers to provide fuel and denying cartridge of other manufacturers from providing fuel. Compatibility information stored in the cartridge memory may also be encrypted to prevent open access to the compatibility information. The compatibility information also improves fuel refilling distribution.

Abstract: The invention relates to fuel cell systems with improved thermal efficiency. The systems include a fuel cell that generates electrical energy using hydrogen and a fuel processor that produces hydrogen from a fuel. Some heat efficient systems described herein include a thermal catalyst that generates heat when the catalyst interacts with a heating medium. The heat is used to heat the fuel cell. The thermal catalyst may be disposed in proximity to the fuel cell, or remote from the fuel cell and a heat transfer pipe conducts heat from the catalyst to the fuel cell. Another thermally efficient embodiment uses a recuperator to transfer heat generated in the fuel cell system to incoming fuel. A fuel cell package may also include a multi-layer insulation arrangement to decrease heat loss from the fuel cell and fuel processor, which both typically operate at elevated temperatures.

Abstract: The invention relates to micro fuel cell systems whose performance is enhanced by an accurate fluid delivery system. The fluid delivery system improves reactant fluid provision to meet electrical output, while maintaining correct stoichiometries for chemical processing in a downstream reactor. The fluid delivery system includes a pressure source and a differential flow meter. The differential flow meter uses a flow restrictor and a sensor. The pressure source moves a fluid through the flow restrictor; the sensor detects differential pressure in the flow restrictor and outputs a signal that permits dynamic control of fluid flow, e.g., by controlling a pump.

Abstract: The invention relates to systems and methods that improve distribution of fuel cartridges. The cartridges include compatibility information. A controller on the device validates the compatibility information before permitting fuel provision from the cartridge to the device. Invalid compatibility information, or absence of the compatibility information, then denies fuel flow to the device. This permits the device to validate that the cartridge and its contents are acceptable. This improves distribution by allowing the device or fuel cell manufacturer to implement cartridge selectivity by permitting cartridges from select manufacturers to provide fuel and denying cartridge of other manufacturers from providing fuel. Compatibility information stored in the cartridge memory may also be encrypted to prevent open access to the compatibility information. The compatibility information also improves fuel refilling distribution.

Abstract: The invention relates to a portable cartridge that stores a fuel for use with a fuel cell system. Cartridges described herein improve mechanical interface between a cartridge and a device that couples to the cartridge. The interface may include one or more of: a sliding interface between a cartridge and device, a latching interface that holds the cartridge in one or more positions relative to the device, and/or keyed access and security features that prevent unintended access to the fuel. Multiple valves may also be included to further control access to the fuel.

Abstract: The invention relates to micro fuel cell systems whose performance is enhanced by an accurate fluid delivery system. The fluid delivery system improves reactant fluid provision to meet electrical output, while maintaining correct stoichiometries for chemical processing in a downstream reactor. The fluid delivery system includes a pressure source and a differential flow meter. The differential flow meter uses a flow restrictor and a sensor. The pressure source moves a fluid through the flow restrictor; the sensor detects differential pressure in the flow restrictor and outputs a signal that permits dynamic control of fluid flow, e.g., by controlling a pump.