Abstract: A sensor signal conditioning circuit of a machinery health monitoring module is disposed between a machine sensor and an analog-to-digital converter (ADC). The circuit includes a sensor interface connector, first and second operational amplifiers, a Nyquist filter, and first and second gain flattening feedback networks. The interface connector can connect to multiple types of sensors for monitoring various machine characteristics. The output of the first operational amplifier is coupled to the positive input of the ADC, and the output of the second operational amplifier is coupled to the negative input of the ADC. The first operational amplifier provides a high impedance differential interface to the analog sensor signal and a low impedance interface to the positive input of the ADC. The second operational amplifier provides an inverted copy of a signal at the positive input of the ADC and a low impedance interface to the negative input of the ADC.

Abstract: A sensor signal conditioning circuit of a machinery health monitoring module is disposed between a machine sensor and an analog-to-digital converter (ADC). The circuit includes a sensor interface connector, first and second operational amplifiers, a Nyquist filter, and first and second gain flattening feedback networks. The interface connector can connect to multiple types of sensors for monitoring various machine characteristics. The output of the first operational amplifier is coupled to the positive input of the ADC, and the output of the second operational amplifier is coupled to the negative input of the ADC. The first operational amplifier provides a high impedance differential interface to the analog sensor signal and a low impedance interface to the positive input of the ADC. The second operational amplifier provides an inverted copy of a signal at the positive input of the ADC and a low impedance interface to the negative input of the ADC.

Abstract: A sensor power controlling circuit of a machinery health monitoring module includes (1) a positive voltage input for receiving a positive voltage from a galvanically isolated voltage source within the machinery health monitoring module, (2) a sensor power connecter for providing power to a machine sensor, (3) a push-pull comparator having a positive input, a negative input, and an output, (4) a first resistor, (5) a PNP transistor, and (6) a first capacitor. A sensor signal conditioning circuit of the machinery health monitoring module is disposed between a machine sensor and an analog-to-digital converter (ADC). The sensor signal conditioning circuit includes a sensor interface connector, a first and second operational amplifier, a passive Nyquist filter, and first and second gain flattening feedback networks.

Abstract: A sensor power controlling circuit of a machinery health monitoring module includes (1) a positive voltage input for receiving a positive voltage from a galvanically isolated voltage source within the machinery health monitoring module, (2) a sensor power connecter for providing power to a machine sensor, (3) a push-pull comparator having a positive input, a negative input, and an output, (4) a first resistor, (5) a PNP transistor, and (6) a first capacitor. A sensor signal conditioning circuit of the machinery health monitoring module is disposed between a machine sensor and an analog-to-digital converter (ADC). The sensor signal conditioning circuit includes a sensor interface connector, a first and second operational amplifier, a passive Nyquist filter, and first and second gain flattening feedback networks.

Abstract: A universal sensor interface for a machine data acquisition system includes a sensor power control circuit that: (1) provides a fast and accurate limiting response to a short-circuit fault, (2) survives and automatically recovers from multiple concurrent continuous short-circuit faults with no interruption to the electrical and thermal integrity of the acquisition system, (3) reduces power consumption/dissipation when in a faulted condition, (4) isolates adverse effects of a faulted channel from uninvolved channels, (5) isolates adverse effects of loose wiring termination “chatter” from uninvolved channels, (6) protects against adverse effects resulting from “hot wiring” of sensors, (7) protects the acquisition system against reasonably anticipated installation wiring errors, and (8) minimizes the availability of spark-inducing energy to the data acquisition system.

Abstract: A universal sensor interface for a machine data acquisition system includes a sensor power control circuit that: (1) provides a fast and accurate limiting response to a short-circuit fault, (2) survives and automatically recovers from multiple concurrent continuous short-circuit faults with no interruption to the electrical and thermal integrity of the acquisition system, (3) reduces power consumption/dissipation when in a faulted condition, (4) isolates adverse effects of a faulted channel from uninvolved channels, (5) isolates adverse effects of loose wiring termination “chatter” from uninvolved channels, (6) protects against adverse effects resulting from “hot wiring” of sensors, (7) protects the acquisition system against reasonably anticipated installation wiring errors, and (8) minimizes the availability of spark-inducing energy to the data acquisition system.

Abstract: A low power vibration sensor and wireless transmitter system has one or more sensors that sense parameters of a machine including vibration and produces dynamic signals representing the sensed parameters. The system converts the signals to a digital format, digitally filters the signals, and processes the signals. A processor determines a plurality of levels, which represent the characteristics of the signal such as the peak value of a predetermined set of data points of the digital signal. Together, the levels comprise a PeakVue waveform. The processor determines the peak level value for the PeakVue waveform. Also, a true root-mean-square is calculated as the signal is received at the processor. The peak level and the RMS value are communicated wirelessly by a communication module to a control protocol network such as a daisy chain HART or Fieldbus protocol network. The system power supply and the communication module power supply are separate and allow for low power operation.

Abstract: A low power vibration sensor and wireless transmitter system has one or more sensors that sense parameters of a machine including vibration and produces dynamic signals representing the sensed parameters. The system converts the signals to a digital format, digitally filters the signals, and processes the signals. A processor determines a plurality of levels, which represent the characteristics of the signal such as the peak value of a predetermined set of data points of the digital signal. Together, the levels comprise a PeakVue waveform. The processor determines the peak level value for the PeakVue waveform. Also, a true root-mean-square is calculated as the signal is received at the processor. The peak level and the RMS value are communicated wirelessly by a communication module to a control protocol network such as a daisy chain HART or Fieldbus protocol network. The system power supply and the communication module power supply are separate and allow for low power operation.

Abstract: A method monitors an operational condition of an electric motor, and stores in a memory device general trend, prognostic, diagnostic, and hazardous event information indicative of the motor's operational condition. The method includes the steps of sensing characteristics indicative of the operational condition of the electric motor, such as vibration, temperature, magnetic flux, and the voltages applied to the motor's windings, and generating sensor signals related to the sensed characteristics. Upon the occurrence of a first circumstance, such when measurements of the motor's speed, winding temperature, and voltage, indicate that the motor is operating within its normal load profile, prognostic information is extracted from the sensor signals. The prognostic information provides a profile of the motor's operational condition over time without the influences of fluctuating loads, temperature, and voltage.

Abstract: Power saving features are employed in a machine monitor to reduce electrical power consumption and increase the life of an electrical power source (such as a battery) which is used to power the monitor. The monitor includes a microcomputer having a high operating speed and a low operating speed. Power consumption is reduced by placing the microprocessor in a low-power sleep mode when full power capabilities of the microprocessor are not needed. Power consumption is further reduced by operating the microprocessor at the low operating speed when a high operating speed is not needed. The monitor also includes a communications port in electrical communication with the microcomputer for communicating with a peripheral device, and sensors for sensing machine characteristics such as speed, temperature, flux, or vibration.

Abstract: An apparatus and method for measuring a breakdown voltage between two electrodes separated by a dielectric. The output of a sensor perceiving the voltage across the two electrodes is transferred to a peak-hold circuit. A spark through the dielectric and across the two electrodes is detected, Restrikes between the electrodes are clamped by precluding further transfers of sensor output to the peak-hold circuit for a predetermined period of time subsequent to the detected occurrence of the spark.