Abstract: There is provided a method for making large crystal size ZSM-5. This method involves the use of two organic cations, specifically tetrapropylammonium (TPA) and tetramethylammonium (TMA) cations, in the reaction mixture. This method further involves the use of a source of deliberately added alumina, such as aluminum sulfate, in the reaction mixture.

Abstract: Modified ZSM-5 type zeolite catalyst is prepared by controlled aging in a moving bed catalytic cracking unit. The modified catalyst exhibits significant olefin isomerization activity and reduced paraffin cracking activity. Hydrocarbons are cracked to products boiling in the motor fuel range, e.g., gasoline, by using the modified catalyst mixture comprising a ZSM-5 type zeolite and a conventional cracking catalyst. The ZSM-5 type zeolite is treated with partial pressure steam under conditions which increase the gasoline octane number of the product fuel without decreasing gasoline plus distillate yield. A process for changing a catalytic cracking unit's inventory from a conventional catalyst to a modified ZSM-5 type containing catalyst is also disclosed.

Abstract: Octane and total yield improvement in catalytic cracking of petroleum fractions under cracking conditions can be obtained by adding to conventional cracking catalysts small amounts of an additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than 12 and a constraint index of 1 to 12 wherein the zeolite additive catalyst has a crystal size of between 0.2 to 10 microns.

Abstract: A process for the production of an alkaline earth metal, aluminum-containing spinel composition comprises: (a) combining (1) an acidic, aluminum-containing composition in which the aluminum is present in a positively charged species, and (2) a basic, alkaline earth metal-containing composition to form a mixture; and (b) calcining the mixture to form the alkaline earth metal, aluminum-containing spinel composition. Alkaline earth metal, aluminum-containing spinels having both high surface areas and high attrition resistance, and processes for using spinel compositions, e.g., as sulfur oxide and nitrogen oxide removal agent, are also disclosed.

Abstract: Octane and total yield improvement in catalytic cracking processes can be attained by the addition to conventional cracking catalysts of very small amounts of additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than about 12 and a constraint index of about 1 to 12. The additive catalyst is added to the conventional cracking catalyst in the cracking process in an amount which provides the zeolite component of the additive catalyst at from about 0.01 weight percent to about 1.0 weight percent of the conventional cracking catalyst in the cracking process.

Abstract: Preparation of the silica and alumina matrix components of a zeolite cracking catalyst while intimately mixing at a pH of 3.0 to about 4.5 results in a selective catalyst of high density and low pore volume. The coke produced during cracking emits lower amounts of sulfur during regeneration of tha catalyst translating to reduced sulfur oxide stack emissions.

Abstract: Octane and overall product quality improvement in catalytic cracking processes utilizing an essentially entirely amorphous cracking catalyst can be attained by using instead a catalyst comprising a minor amount, e.g. from about 0.01 to about 25 weight percent, of a class of crystalline zeolites characterized by a silica to alumina mole ratio greater than about 12 and a constraint index of about 1 to 12. The crystalline zeolites may be added to the conventional amorphous cracking catalyst in the cracking process by way of adding a separate additive composition in an amount which provides the zeolite component of the additive composition in said minor amount of the total catalyst in the cracking process.

Abstract: The invention provides a method of making large crystallite zeolites by a method comprising forming the zeolite in a medium containing a combination of two different alkylammonium cations or a combination of an alkylammonium cation and a metallic cation. In the combination at least one of the cations will have an ionic radius of from about 1.40 to the pore size of the specific zeolite.

Abstract: Octane and total yield improvement in catalytic cracking processes can be attained by the addition to conventional cracking catalysts of very small amounts of additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than about 12 and a constraint index of about 1 to 12. The additive catalyst is added to the conventional cracking catalyst in the cracking process in an amount which provides the zeolite component of the additive catalyst at from about 0.01 weight percent to about 1.0 weight percent of the conventional cracking catalyst in the cracking process.

Abstract: Octane and total yield improvement in catalytic cracking processes can be attained by the addition to conventional cracking catalysts of very small amounts of additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than 12 and a constraint index of about 1 to 12. The weight ratio of said zeolite of the additive catalyst to the amount of active component, e.g. faujasite zeolite, in the conventional cracking catalyst ranges from between about 1:400 and about 1:15.