Abstract: In an embodiment, a method of producing phosgene in a tube reactor comprises introducing a feed comprising carbon monoxide and chlorine to a tube of the reactor, the tube having a particulate catalyst disposed therein, wherein a thermally conductive material separate from the tube contacts at least a portion of the particulate catalyst; to produce a product composition comprising phosgene, and carbon tetrachloride in an amount of 0 to 10 ppm by volume based on the volume of the phosgene.

Abstract: In an embodiment, a process of purifying a polycarbonate comprises: polymerizing a dihydroxy compound and a carbonate source via an interfacial reaction in the presence of a catalyst to form a product mixture comprising an aqueous phase and an organic phase, wherein the organic phase comprises the polycarbonate, the catalyst, ions, and a solvent having a boiling point Tb; heating the product mixture to greater than or equal to Tb; separating the aqueous phase and the organic phase at a temperature greater than or equal to Tb to form a separated organic phase and a separated aqueous phase; extracting the catalyst from the separated organic phase; and extracting the ions from the separated organic phase; wherein if a centrifuge is used in the extracting of the catalyst, the extracting of the ions, or both, the process further comprises cooling a stream entering the centrifuge to less than Tb.

Abstract: A reactor for producing phosgene, the reactor comprising: tube located in a shell and a space located between the tube and the shell; a cooling medium located in the space and a catalyst located in the tube or cooling medium located in the tube and a catalyst located in the space; a feed inlet; and a product mixture outlet; wherein the tube comprises one or more of: a mini-tube and a second tube section; a first concentric tube concentrically located in the shell; a twisted tube; an internal scaffold; and an external scaffold.

Abstract: In an embodiment, a process of purifying a polycarbonate from an interfacial polymerization product mixture comprising an aqueous phase and an organic phase comprising a first organic solvent, the polycarbonate, a catalyst, and ions, the process comprises: separating the aqueous phase and the organic phase to form a separated aqueous feed stream and a separated organic stream; extracting the catalyst and the ions from the separated organic stream to form a purified polycarbonate stream and an extracted aqueous feed stream, wherein at least one of the separated aqueous feed stream and the extracted aqueous feed stream comprise an organic portion and an aqueous portion; purifying an aqueous stream comprising one or both of the separated aqueous feed stream and the extracted aqueous feed stream by adjusting a viscosity of the organic portion to be less than or equal to 40 centipoise by adding a second organic solvent to the aqueous stream to form a combined stream; optionally, adjusting a ratio of the aqueous po