Abstract: A catalyst, having a specified amount of rare earth metal content and a specified amount of alkali metal content, suitable for conversion of hydrocarbon oils to lower boiling products comprises a crystalline aluminosilicate zeolite, such as zeolite Y, an inorganic oxide matrix and, optionally discrete particles of alumina dispersed in the matrix. The zeolite prior to being composited with the matrix has a unit cell size above about 24.5 Angstroms. A cracking process utilizing the catalyst is also provided.

Abstract: A hydrocracking process is provided in which the heavy bottoms fraction recovered from the hydrocracked product is heat treated prior to being recycled to the hydrocracking zone. The resulting hydrocracked product has an increased amount of constituents boiling in the middle distillate range.

Abstract: A process for upgrading a heavy hydrocarbonaceous oil is provided in which the oil is hydrorefined, heat-treated and hydrocracked to increase the selectivity of the hydrocracked product to components boiling in the range of 350.degree. to 675.degree. F.

Abstract: A catalyst, having a specified amount of rare earth metal content and a specified amount of alkali metal content, suitable for conversion of hydrocarbon oils to lower boiling products comprises a crystalline aluminosilicate zeolite, such as zeolite Y, an inorganic oxide matrix and, optionally discrete particles of alumina dispersed in the matrix. The zeolite prior to being composited with the matrix has a unit cell size above about 24.5 Angstroms. A cracking process utilizing the catalyst is also provided.

Abstract: A cracking catalyst comprising discrete particles of ultra-stable Y-type zeolite and discrete particles of alumina, which particles are dispersed in a porous oxide matrix to produce a catalyst containing 5-40 wt. % ultra-stable Y-type zeolite, 5-40 wt. % alumina and 40-90 wt. % of porous oxide matrix. The cracking catalyst has unusually high activity and selectivity for the production of high octane gasoline fractions from higher boiling point feedstocks.

Abstract: A hydrocarbon cracking catalyst comprises an ultrastable Y-type crystalline zeolite, a small pore crystalline ZSM-type zeolite, an inorganic oxide matrix and, optionally, a porous inert component. The cracking catalyst has a high activity and selectivity for the production of high octane naphtha fractions from higher boiling point hydrocarbonaceous oils. Catalytic cracking processes utilizing the catalyst are also provided.

Abstract: A hydrocarbon cracking catalyst comprises an ultrastable Y-type crystalline zeolite, a small pore crystalline zeolite such as mordenite, an inorganic oxide matrix and, optionally, a porous inert component. The cracking catalyst has a high activity and selectivity for the production of high octane naphtha fractions from higher boiling point hydrocarbonaceous oils. Catalytic cracking processes utilizing the catalyst are also provided.

Abstract: A cracking catalyst comprising discrete particles of ultra-stable Y-type zeolite and discrete particles of alumina, which particles are dispersed in a porous oxide matrix to produce a catalyst containing 5-40 wt. % ultra-stable Y-type zeolite, 5-40 wt. % alumina and 40-90 wt. % of porous oxide matrix. The cracking catalyst has unusually high activity and selectivity for the production of high octane gasoline fractions from higher boiling point feedstocks.

Abstract: A hydrocarbon cracking catalyst comprises an ultrastable Y-type crystalline zeolite, a small pore crystalline zeolite such as mordenite, an inorganic oxide matrix and, optionally, a porous inert component. The cracking catalyst has a high activity and selectivity for the production of high octane naphtha fractions from higher boiling point hydrocarbonaceous oils. Catalytic cracking processes utilizing the catalyst are also provided.

Abstract: A hydrocarbon cracking catalyst comprises an ultrastable Y-type crystalline zeolite, a small pore crystalline ZSM-type zeolite, an inorganic oxide matrix and, optionally, a porous inert component. The cracking catalyst has a high activity and selectivity for the production of high octane naphtha fractions from higher boiling point hydrocarbonaceous oils. Catalytic cracking processes utilizing the catalyst are also provided.

Abstract: The octane number of a cracked naphtha can be significantly improved in a catalytic cracking unit, without significant decrease in naphtha yield, by maintaining certain critical concentrations of metals on the catalyst, suitably by blending or adding a heavy metals-containing component to the gas oil feed.

Abstract: A process which comprises recracking a cracked naphtha feed containing up to about 60 percent, suitably from about 20 to about 40 percent olefins, over a crystalline aluminosilicate zeolite catalyst to further crack the naphtha and saturate at least about 50 percent of the olefins, preferably from about 90 percent to about 100 percent of the olefins, based on the weight of said cracked naphtha feed. In a preferred combination a gas oil is catalytically cracked in a first stage to produce a cat cracked naphtha product of high olefin content, and an intermediate boiling component thereof is recracked as a feed in a second stage over a zeolite catalyst to saturate the olefins, and hydrodenitrogenate and hydrodesulfurize said cat cracked naphtha. The recracked cat cracked naphtha is then hydrotreated at low to mild severities and then catalytically reformed (hydroformed) to produce high octane gasoline.

Abstract: A process which comprises recracking a cracked naphtha feed containing up to about 60 percent, suitably from about 20 to about 40 percent olefins, over a crystalline aluminosilicate zeolite catalyst to further crack the naphtha and saturate at least about 50 percent of the olefins, preferably from about 90 percent to about 100 percent of the olefins, based on the weight of said cracked naphtha feed. In a preferred combination a gas oil is catalytically cracked in a first stage to produce a cat cracked naphtha product of high olefin content, and an intermediate or high boiling component thereof, or both, is recracked as a feed in a second stage over a zeolite catalyst to saturate the olefins, and hydrodenitrogenate and hydrodesulfurize said cat cracked naphtha. The recracked cat cracked naphtha is then hydrotreated, or hydrofined, at low to mild severities to provide a low sulfur gasoline suitable for addition to a gasoline blending pool.

Abstract: A naphtha hydrorefining process is initiated by contacting an olefinic naphtha feed at hydrorefining conditions including a pressure below about 200 psig, with hydrogen and a catalyst that has been partially deactivated by treating a fresh or a regenerated catalyst with a substantially non-metals containing hydrocarbonaceous oil in the presence of hydrogen under conditions sufficient to decrease the hydrogenation activity of the catalyst.

Abstract: A hydrofining process wherein an olefinic naphtha hydrocarbon feed in vapor phase is contacted, in a fixed bed, with a catalyst of small particle size at low pressure. Suitably, a catalyst of average particle size no greater than, or less than about 1/20 inch is employed. Preferably, the catalyst is of average particle size ranging from about 200 microns to about 1/20 inch, and more preferably the catalyst is of average particle size ranging from about 1/40 inch to about 1/20 inch. By the use of such catalyst at total pressures ranging from about 60 to about 300 psig, preferably from about 80 to about 200 psig, it has been found that the rate of hydrodesulfurization of the naphtha feed is considerably increased, and yet there is significantly less saturation of the olefins, and other nonreactive hydrocarbons with hydrogen.

Abstract: A sulfur-containing naphtha is separated into at least three fractions. Each fraction is desulfurized separately by a different desulfurization method. Subsequently, the desulfurized fractions are recombined. The intermediate boiling point naphtha fraction is desulfurized by an alkali metal desulfurization process, preferably in the presence of added hydrogen.