Abstract: A method of manufacturing a brush seal includes wrapping wire about spaced frames to form a pair of wire runs of multiple wire thicknesses. Two pairs of interior plates are inserted between the wire runs at an angle and in spaced relation to one another. Two pairs of plates are applied along the outside of the wire runs parallel to the pairs of interior plates, respectively. By removing the wire run outside the plates and welding along each of the opposite edges of the wire run securing an interior plate, a cut end of a wire run and an exterior plate to one another, and by cutting each wire run preferably in half, four tee shaped bristle packs are formed with the bristles extending at the appropriate angle. By cutting the tee shaped packs to length and rolling the cut pack, a brush seal is formed to the appropriate diameter.

Abstract: A rotary machine includes a rotor, a stationary machine casing extending around the rotor, and a bling assembly extending between the casing and the rotor. The machine also includes at least one rotor tip seal assembly and at least one shaft seal assembly. The seal assemblies have a groove configured to receive at least one seal ring band. A method of assembling a rotary machine is also provided. The method includes fabricating the bling assembly by providing two identical members comprising a mating surface and having a semi-circular profile. The method also includes coupling the two members together at their mating surfaces such that a circular ring is formed and such that the mating surfaces define a horizontal joint. The method further includes machining concentric, circular and annular radially inner and outer and airfoil portions within predetermined radial portions of the bling assembly.

Abstract: A method and seal assembly for a rotary machine including a rotary component and a stationary component is provided. The method includes providing a seal housing including a front plate and a back plate that is spaced from the front plate such that a cavity is defined between the front plate and the back plate. The method also includes coupling a plurality of flexible compliant plates to at least one of the seal housing and the stationary component such that the compliant plates are spaced from the front plate and the back plate within the cavity, and coupling at least one projection to at least one of the seal housing and the compliant plates such that the at least one projection facilitates reducing flow through at least one of a first axial gap and a second axial gap that are defined between the seal housing and the compliant plates.

Abstract: A brush seal extends between static and rotary components. The brush seal includes a fence on the high pressure side, a bristle pack behind the fence, a bristle pack backing plate and a pressure plate. The backing plate includes a plurality of circumferentially and radially spaced arcuate slots arrayed in staggered relation about the brush seal segment. The pressure plate includes radially extending grooves opening toward the backing plate and intersecting each of the slots along that radius to afford a substantially uniform distribution of pressure on the downstream side of the bristle backing plate. In another embodiment, the grooves extend along the downstream faces of the bristle backing plate.

Abstract: A method is provided for fabricating a seal ring. The method includes positioning a mount assembly adjacent to at least one of an inner diameter and an outer diameter of an annular seal ring, and securing the annular seal ring to the mounting assembly. The method also includes forming at least one of an admission side hook and a steam joint side hook in the annular seal ring.

Abstract: A method is provided for assembling a turbine engine. The method includes providing a retro-fit seal ring assembly that includes a plurality of unitary, arcuate ring segments that are circumferentially-spaced about a center axis of the ring assembly. Each of the plurality of ring segments includes a body and at least one integrally formed tooth that extends radially inward therefrom. The methods also includes extending at least one fastener through the body of each of the plurality of ring segments, and removably coupling each of the plurality of ring segments to an outer surface of a stationary component within the turbine engine using the at least one fastener.

Abstract: A bling nozzle/carrier interface design for a steam turbine is provided wherein there is limited contact between the carrier (casing, shell) to allow for ease of assembly. There is also limited contact in strategic locations to both reduce the roll, or downstream deflection, of the inner portion and to improve disassembly due to limited contact in areas where corrosion can occur.

Abstract: A packing ring assembly is provided and includes an arcuate carrier ring segment having an aperture formed therethrough, an arcuate packing ring segment including an attachment component extending through the aperture of the carrier ring segment and movably associating with the carrier ring segment and the packing ring segment, and an actuator component disposed between the carrier ring segment and the packing ring segment and extending at least partially along the aperture. The actuator component is configured to maintain the packing ring segment in a first position relative to the carrier ring segment and to allow a movement of the packing ring segment to a second position relative to the carrier ring segment when the packing ring assembly is exposed to a pressure condition.

Abstract: A method of assembling a turbomachine that includes a rotor and a stationary component is provided. The method includes coupling a housing to the stationary component using at least one biasing member, wherein the housing extending circumferentially about the rotor. The method also includes coupling at least one annular ring to the housing, and coupling a plurality of plate members to the housing such that the at least one annular ring extends from the housing towards the rotor and partially through the plurality of plate members.

Abstract: A shaft seal reduces leakage between a rotating shaft and a stator. The shaft seal includes a plurality of plate members attached to the stator in facing relation. The plate members define a sealing ring between the stator shell and the rotating shaft. A thickness of the plate members tapers from thick to thin from a stator end to a rotating shaft end. In this manner, with the more tightly packed tips of the plate members, axial leakage is reduced by tapering the plate members so that the plate roots are thicker than the plate tips.

Abstract: A shaft seal reduces leakage between a rotating shaft such as a rotor and a stator. The shaft seal or shingle seal includes a plurality of compliant-plate members attached to the stator in facing relation. The compliant-plate members define a sealing ring between the stator and the rotating shaft. Each of the compliant-plate members includes a plurality of shingles, where adjacent compliant-plate members are disposed relative to each other such that the shingles are at least partially staggered in a direction of axial leakage.

Abstract: The turbine includes a diaphragm having a seal carrier mounted in opposition to seal teeth carried by the rotary component. The seal carrier includes a seal face having a coating of abradable material enabling the rotary component to abrade the material from the seal face. The seal carrier is removable from the diaphragm and is carried by an axial extension integral with or removable from the outer diaphragm ring. A spring may be interposed between the seal carrier and the stationary component.

Abstract: A brush seal extends between static and rotary components. The brush seal includes a fence on the high pressure side, a bristle pack behind the fence, a bristle pack backing plate and a pressure plate. The backing plate includes a plurality of circumferentially and radially spaced arcuate slots arrayed in staggered relation about the brush seal segment. The pressure plate includes radially extending grooves opening toward the backing plate and intersecting each of the slots along that radius to afford a substantially uniform distribution of pressure on the downstream side of the bristle backing plate. In another embodiment, the grooves extend along the downstream faces of the bristle backing plate.

Abstract: A automated sealing assembly for rotary machines including: a seal guide assembly, the seal guide assembly aligns and holds a caulk wire and a sealing strip in a rotor groove for peening; a peening tool, the peening tool peens said caulk wire to deform the caulk wire and secure the caulk wire and the sealing strip in the rotor groove; an actuator, the actuator controls a movement and preload force of the peening tool producing a rotor groove seal having a predictable pull out strength; and a base for securing the seal guide assembly, the peening tool, and the actuator.