Abstract: Systems and methods for improving the quality analysis of printheads that apply transparent or hard-to-detect fluids to a media. The system includes a printhead operable to apply a clear fluid to a print media. The system also includes a controller operable to enter a diagnostic mode for quality analysis of the printhead. The controller initiates a supply of diagnostic fluid to the printhead that includes a colorant. The controller then directs the printhead to apply the diagnostic fluid to the print media. Because the diagnostic fluid includes a colorant, the output of the printhead will be more visible on the media.

Abstract: Systems and methods are provided for reducing the temperature of print heads of a printer in a multi-printer environment. The system comprises a receiving printer operable to receive a web of print media heated by an upstream dryer. The system further comprises an airflow generator located immediately before the heated web enters the receiving printer, the airflow generator operable to project impinging air that deflects warm air proximate to the heated web.

Abstract: Systems and methods selectively remove flush drops from a plurality of ink drops ejected by a print engine when printing data for a print job. One embodiment comprises a control system of a printing system. The control system receives a flush pattern for flushing an ink jet print engine of the printing system, and receives a sheetside bitmap for printing to a print medium. The control system merges the flush pattern and the sheetside bitmap to generate a composite sheetside bitmap. The control system directs the print engine to eject a plurality of ink drops toward the print medium based on the composite sheetside bitmap, and identifies a subset of the ink drops based on the flush pattern. The control system then directs a drop deflection system of the printing system to selectively prevent the subset of ink drops from impinging the print medium.

Abstract: Systems and methods provide dynamic radiant drying for a print media by monitoring a temperature of a test patch of colorant during the drying process. One embodiment is a radiant dryer and a control system. The radiant dryer receives a media marked with a wet colorant that depicts a sheetside of print data and a test patch. The radiant dryer includes a radiant energy source that heats the colorant based on a heating power. The radiant dryer further includes a cooling system within the interior that applies a cooling gas to the medium. The control system obtains a temperature of the test patch, determines a difference between the temperature of the test patch and a target temperature, and varies the heating power and/or an application of the cooling gas based on the difference to normalize temperatures across the medium during a drying process.

Abstract: Systems and methods for reducing ink temperatures in a radiant dryer. In one embodiment, a fluid dispersion unit is implemented in a printing system. The printing system includes a production printer that is operable to apply ink on a front side of a continuous-form medium, and includes a radiant dryer that is operable to dry the ink that is applied on the front side of the medium. The liquid dispersion unit is configured to apply a liquid on a back side of the medium before the medium enters the radiant dryer.

Abstract: Systems and methods are provided for generating flush lines for printers. The system includes a flush line generator able to receive a print job, to determine a drying limit that defines a maximum areal density of ink for the print job that may be dried by a dryer, and to generate a flush line based on the drying limit that does not exceed the drying limit. The system further includes a marking engine able to mark the print job and the flush line onto a web of printable media upstream from the dryer.

Abstract: Systems and methods provide dynamic radiant drying for a print media by monitoring a temperature of a test patch of colorant during the drying process. One embodiment is a radiant dryer and a control system. The radiant dryer receives a media marked with a wet colorant that depicts a sheetside of print data and a test patch. The radiant dryer includes a radiant energy source that heats the colorant based on a heating power. The radiant dryer further includes a cooling system within the interior that applies a cooling gas to the medium. The control system obtains a temperature of the test patch, determines a difference between the temperature of the test patch and a target temperature, and varies the heating power and/or an application of the cooling gas based on the difference to normalize temperatures across the medium during a drying process.

Abstract: Systems and methods provide enhanced radiant drying capabilities for a printing system utilizing temperature control of a thermally conductive drum. One embodiment comprises a radiant dryer and a control system. The radiant dryer includes a thermally conductive drum and a plurality of radiant energy sources disposed along an outside surface of the drum. The energy sources dry a colorant applied to a print medium in contact with the drum. The radiant dryer further includes a cooling system that applies a coolant to the drum to remove heat from the drum. The control system measures the temperature of the drum, determines a difference between the temperature of the drum and a target temperature, and directs the cooling system to vary an application of the coolant to the drum based on the difference to maintain the drum at the target temperature.

Abstract: Systems and methods for tuning Key (K) black ink printed by a production printer. In one embodiment, an ink tuning system is implemented in a printing system. The printing system includes a production printer that is operable to print color ink onto a continuous-form medium, and includes a radiant dryer that is operable to dry the ink that is applied to the medium. The ink tuning system identifies areas of K black ink designated for printing on the medium by the production printer, and applies a liquid agent to the areas of K black ink to increase the liquid mass of the K black ink before the medium enters the radiant dryer.

Abstract: Systems and methods are provided for generating flush lines for printers. The system includes a flush line generator able to receive a print job, to determine a drying limit that defines a maximum areal density of ink for the print job that may be dried by a dryer, and to generate a flush line based on the drying limit that does not exceed the drying limit. The system further includes a marking engine able to mark the print job and the flush line onto a web of printable media upstream from the dryer.

Abstract: Systems and methods selectively remove flush drops from a plurality of ink drops ejected by a print engine when printing data for a print job. One embodiment comprises a control system of a printing system. The control system receives a flush pattern for flushing an ink jet print engine of the printing system, and receives a sheetside bitmap for printing to a print medium. The control system merges the flush pattern and the sheetside bitmap to generate a composite sheetside bitmap. The control system directs the print engine to eject a plurality of ink drops toward the print medium based on the composite sheetside bitmap, and identifies a subset of the ink drops based on the flush pattern. The control system then directs a drop deflection system of the printing system to selectively prevent the subset of ink drops from impinging the print medium.

Abstract: Systems and methods are provided for generating flush lines that do not interfere with control marks for post-processing equipment. The system includes a print controller able to receive a print job and to insert printable control marks into the print job to direct the actions of post-processing equipment. The system also includes an ink flushing controller that can detect horizontal locations of the control marks along the width of the print job. Responsive to detecting the locations of the control marks, the ink flushing controller can generate flush lines for the print job that have altered optical densities at the horizontal locations.

Abstract: Systems and methods are provided for balancing air flow in dryers of printing systems. The dryer includes a heating element, top flow generator, and bottom flow generator. The heating element is within the dryer, and heats a web of printed media. The top flow generator directly projects a first jet of gas onto a top side of the web. The first jet of gas deflects air proximate to the web. The bottom flow generator directly projects a second jet of gas onto an opposing side of the web. The second jet strikes the web at substantially the same location as the first jet, and compensates orthogonal force applied to the web by the first jet. Furthermore, the top and bottom flow generators are both oriented to project the jets partially in the direction of travel of the web.

Abstract: Systems and methods provide targeted cooling for portions of print media during a radiant drying process. One embodiment comprises a radiant dryer and a control system. The radiant dryer includes a radiant energy source within an interior of the radiant dryer that dries a colorant onto a continuous-form medium. The radiant dryer further includes a plurality of independently actuated cooling jets within the interior that apply a cooling gas to the medium. The control system determines regions on the medium where the colorant is at risk of overheating, and directs the cooling jets to apply the cooling gas to the regions.

Abstract: Systems and methods are provided for inserting low temperature gas into dryers of printing systems. The system comprises a dryer, which includes a heating element and a flow generator. The heating element is within an interior of the dryer and is able to heat a web of printed media as the web travels through the interior. The flow generator is within the interior and is operable to directly project an impinging jet of gas along a width of the web that deflects heated air proximate to the web. The gas is cooler than the heated air.

Abstract: Systems and methods are disclosed for determining an operational range of colorant densities and heating powers that result in successful drying for a print media that is based on a drying quality of test images printed by a printing system. One embodiment comprises a printing system that applies colorant onto a continuous-form medium and applies heat to the medium based on a heating power. The printing system prints a plurality of test images onto the medium, where one or more of a colorant density and a heating power vary for each of the printed test images. The printing system determines a drying quality for the printed test images, and calculates an operational range of colorant densities and heating powers for the medium based on the drying quality of the printed test images.

Abstract: Systems and methods control the rate of cooling of a print media downstream of a drying process. One embodiment comprises a printing system. The printing system includes a print engine that applies colorant onto a continuous-form media. The printing system further includes a radiant dryer downstream of the print engine along a media path, and includes a drum downstream of the radiant dryer along the media path. The drum includes a heat source. The printing system estimates a temperature of the media, estimates a temperature of the drum, and adjusts heat applied to the drum utilizing the heat source to maintain the temperature of the drum below the temperature of the media within a threshold amount.

Abstract: Systems and methods are provided for inserting low temperature gas into dryers of printing systems. The system comprises a dryer, which includes a heating element and a flow generator. The heating element is within an interior of the dryer and is able to heat a web of printed media as the web travels through the interior. The flow generator is within the interior and is operable to directly project an impinging jet of gas along a width of the web that deflects heated air proximate to the web. The gas is cooler than the heated air.

Abstract: Systems and methods for tuning Key (K) black ink printed by a production printer. In one embodiment, an ink tuning system is implemented in a printing system. The printing system includes a production printer that is operable to print color ink onto a continuous-form medium, and includes a radiant dryer that is operable to dry the ink that is applied to the medium. The ink tuning system identifies areas of K black ink designated for printing on the medium by the production printer, and applies a liquid agent to the areas of K black ink to increase the liquid mass of the K black ink before the medium enters the radiant dryer.

Abstract: Systems and methods are provided for reducing the temperature of print heads of a printer in a multi-printer environment. The system comprises a receiving printer operable to receive a web of print media heated by an upstream dryer. The system further comprises an airflow generator located immediately before the heated web enters the receiving printer, the airflow generator operable to project impinging air that deflects warm air proximate to the heated web.