Abstract: A die is configured for use with a punch capable of piercing and cutting a workpiece. The die includes a base wall having a perimeter, an outer surface and an inner surface, a depending wall extending from the perimeter, a passageway extending through the base wall, and a central axis extending through the passageway. The outer surface of the base wall is perpendicular to the central axis. The inner surface of the base wall has a first portion which is angled relative to the central axis at a first angle which is greater than 90 degrees, and a second portion which is angled relative to the central axis at a second angle which is greater than 90 degrees. The first and second angles are different. The first portion extends from the depending wall to the second portion. The second portion extends from the first portion to the passageway. The second portion engages the punch when the punch is fully inserted into the die.

Abstract: A die is configured for use with a punch capable of piercing and cutting a workpiece. The die includes a base wall having a perimeter, an outer surface and an inner surface, a depending wall extending from the perimeter, a passageway extending through the base wall, and a central axis extending through the passageway. The outer surface of the base wall is perpendicular to the central axis. The inner surface of the base wall has a first portion which is angled relative to the central axis at a first angle which is greater than 90 degrees, and a second portion which is angled relative to the central axis at a second angle which is greater than 90 degrees. The first and second angles are different. The first portion extends from the depending wall to the second portion. The second portion extends from the first portion to the passageway. The second portion engages the punch when the punch is fully inserted into the die.

Abstract: An assembly includes a die and a punch which cut a hole in a workpiece. The die has a base wall having outer and inner surfaces and a passageway extending therethrough, and a wall extending from the base wall. The inner surface of the base wall has at least one portion which is angled relative to a central axis of the die. The punch includes a body having a bore therethrough, a leading edge on the body which is capable of piercing and cutting a workpiece, and cutting edges on the body for cutting a hole in the workpiece. The leading edge has inclined surfaces between the bore and the piercing points which engage with the portion of the inner surface of the die.

Abstract: A punch assembly includes a punch, a sleeve, a draw stud and a die. The punch has a punch profile which provides a cutting edge that has a uniform “sharpness” along entire perimeter of the punch. The punch assembly provides additional punch-to-die clearance over what was done in the prior art. This reduces excessive punching forces which result from axial deflection of the draw stud and “tipping” of a large diameter punch as the draw stud deflects under a load.

Abstract: A punch assembly includes a punch, a sleeve, a draw stud and a die. The sleeve adds rigidity to the draw stud, thereby reducing elastic deflection of the draw stud, reducing bending moment on the draw stud, reducing punching force, and extending the punch, draw stud and die fatigue life. The sleeve also aids in axial alignment of the punch, die and workpiece with a pilot hole drilled through a workpiece.

Abstract: A spiral drill bit for forming holes of a variety of sizes has a main body which provides first and second helical grooves. First and second flutes extend along the length of the main body to provide first and second helical groove segments. Cutting segments are provided between the helical groove segments. The method for forming the spiral drill bit includes turning the helical groove segments onto a round stock. An axial clearance and an initial diametral clearance are provided upon turning the helical grooves. A grinding process is used to form a radial clearance and a final diametral clearance. The reduction to the amount of grinding required to form the spiral drill bit results in a reduction to the cost of production and a reduction in the time necessary to produce the spiral drill bit.

Abstract: A clamping assembly for driving a knockout punch is provided. The clamping assembly has an outer member, an inner member, and wedges that are guided by keyways on the inner member. A user pushes onto the inner member, which causes the wedges to contact a cam surface on the outer member, which forces the wedges in a radial inward direction until threads provided on said wedges clamp onto complimentary shaped threads on a draw stud.

Abstract: A hole saw includes a depth stop for limiting the depth of penetration of the hole saw into a workpiece. The blade of the hole saw includes a plurality of slots, one of which is used to receive the depth stop. The depth stop is mounted to the blade by positioning a portion of the depth stop within the slot and sliding the depth stop from an unsecured position to a secured position. Once in the secured position, a locking member is moved within the depth stop to secure the depth stop in place. In use, the blade is advanced through the workpiece until the depth stop contacts the proximal surface of the workpiece.

Abstract: A knockout punch is provided with a member such that when the punch and the die are drawn together by the draw stud to make a hole in a workpiece, the member on the punch will locate the punch assembly in a pilot hole. In three embodiments of the invention, the member is formed integrally with the punch and extends from the punch proximate to a bore in the punch which is used to connect the punch to the draw stud. In another embodiment of the invention, the member is provided as an insert which is connected to the punch within a counterbore. The punch is also provided with a pair of piercing portions for piercing through the workpiece after the member has centered the punch assembly with the pilot hole and a pair of cutting portions for shearing the workpiece after the piercing portions have pierced the workpiece.

Abstract: A hole saw includes a depth stop for limiting the depth of penetration of the hole saw into a workpiece. The blade of the hole saw includes a plurality of slots, one of which is used to receive the depth stop. The depth stop is mounted to the blade by positioning a portion of the depth stop within the slot and sliding the depth stop from an unsecured position to a secured position. Once in the secured position, a locking member is moved within the depth stop to secure the depth stop in place. In use, the blade is advanced through the workpiece until the depth stop contacts the proximal surface of the workpiece.

Abstract: A spiral drill bit for forming holes of a variety of sizes has a main body which provides first and second helical grooves. First and second flutes extend along the length of the main body to provide first and second helical groove segments. Cutting segments are provided between the helical groove segments. The method for forming the spiral drill bit includes turning the helical groove segments onto a round stock. An axial clearance and an initial diametral clearance are provided upon turning the helical grooves. A grinding process is used to form a radial clearance and a final diametral clearance. The reduction to the amount of grinding required to form the spiral drill bit results in a reduction to the cost of production and a reduction in the time necessary to produce the spiral drill bit.

Abstract: An embodiment of a spade bit has straight grooves at a lead angle of 4 to 8 degrees placed on flat edges of the spade bit. In an alternative embodiment, a spade bit has two steps of straight grooves at a lead angle of 4 to 8 degrees placed on flat edges of the spade bit. In other alternative embodiments, a spade bit has tapered flat edge which have straight grooves at a lead angle of 4 to 8 degrees placed thereon. The straight grooves on the flat edges of the spade bits allow the spade bit to pull itself through the workpiece with a minimal amount of penetration. The flat edges of the spade bit may also have cutting surfaces for cleaning the hole and permitting the easy removal of the spade bit from the hole after drilling.

Abstract: A deburring tool includes a proximal cutter and a distal cutter which form a V-shaped groove within which a workpiece is positioned to remove burrs from both sides of the workpiece simultaneously. The cutting edges of the proximal and distal cutters do not include any under cuts and therefore can be formed using a powdered metal process.

Abstract: An arbor assembly includes a shank mounted to the chuck of an electric drill, an adaptor which supports a hole saw mounted to the shank, and a sleeve for locking and unlocking the adaptor and the shank. Rotational forces from the drill are transferred to the adaptor to rotate the hole saw. The sleeve slides along the outer surface of the shank and allows a user to quickly change the hole saw. With the sleeve in the unlocked position, the adaptor easily slides out of the shank, a new adaptor is inserted into the shank, and the sleeve is then placed in the locked position prior to rotation of the drill.

Abstract: A two piece punch is provided for use in a punch assembly. The punch includes a generally disc shaped cutter and a cylindrically shaped nut. The punch is assembled by passing a portion of the nut through an aperture in the cutter. The punch is mounted to the remainder of the punch assembly by fastening the nut to the draw stud. As the punch becomes worn, use of the nut continues while the cutter is removed and replaced.

Abstract: A knockout punch is provided with a member such that when the punch and the die are drawn together by the draw stud to make a hole in a workpiece, the member on the punch will locate the punch assembly in a pilot hole. In three embodiments of the invention, the member is formed integrally with the punch and extends from the punch proximate to a bore in the punch which is used to connect the punch to the draw stud. In another embodiment of the invention, the member is provided as an insert which is connected to the punch within a counterbore. The punch is also provided with a pair of piercing portions for piercing through the workpiece after the member has centered the punch assembly with the pilot hole and a pair of cutting portions for shearing the workpiece after the piercing portions have pierced the workpiece.

Abstract: An arbor assembly includes a shank mounted to the chuck of an electric drill, an adaptor which supports a hole saw mounted to the shank, and a sleeve for locking and unlocking the adaptor and the shank. Rotational forces from the drill are transferred to the adaptor to rotate the hole saw. The sleeve slides along the outer surface of the shank and allows a user to quickly change the hole saw. With the sleeve in the unlocked position, the adaptor easily slides out of the shank, a new adaptor is inserted into the shank, and the sleeve is then placed in the locked position prior to rotation of the drill.

Abstract: A hydraulic punch driver which includes a hydraulic pump section a hydraulic ram section, and a hydraulic hose which connects these two sections together. Because the hydraulic hose is flexible, the operator is able to manipulate the ram section such that it can be positioned at an angle relative to the pump section; a hose guard can be provided on the hose to protect the hose and to prevent overflexing of the hose. Such flexibleness allows the operator to use the punch driver in virtually any position such that the ram can operate as necessary and the operator can operate the pump handle, regardless of the environmental conditions of the place of use. The pump section also includes a coupler which allows a handle thereof to swivel 360 degrees to further allow the operator to grip and actuate the pump handle with maximum comfort.

Abstract: A tool for cutting/crimping a workpiece, such as a cable, includes an automatic rapid blade advance such that a blade on a movable jaw of the tool advances toward cutting the cable every time the handles of the tool are closed. The automatic rapid blade advance also advances the blade on the movable jaw toward cutting the cable every time the handles of the tool are opened up until the blade on the movable jaw first encounters a resistive force from the cable. The tool also includes an automatic blade return such that the blade on the movable jaw will automatically return to its original position after the blade has cut through or crimped the cable.

Abstract: A two piece punch is provided for use in a punch assembly. The punch includes a generally disc shaped cutter and a cylindrically shaped nut. The punch is assembled by passing a portion of the nut through an aperture in the cutter. The punch is mounted to the remainder of the punch assembly by fastening the nut to the draw stud. As the punch becomes worn, use of the nut continues while the cutter is removed and replaced.