Patents by Inventor William H. Gardner

William H. Gardner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11901506
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: February 13, 2024
    Assignee: QuantumScape Battery, Inc.
    Inventors: Larry Beck, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Will Hudson, Sriram Iyer, Oleh Karpenko, Yang Li, Gengfu Xu
  • Publication number: 20230231187
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Application
    Filed: January 11, 2023
    Publication date: July 20, 2023
    Inventors: Arnold ALLENIC, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Timothy HOLME, Sriram IYER, Shuang LI
  • Publication number: 20230050593
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Application
    Filed: October 6, 2022
    Publication date: February 16, 2023
    Inventors: Larry Beck, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Will HUDSON, Sriram IYER, Oleh KARPENKO, Yang LI, Gengfu XU
  • Patent number: 11581576
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Grant
    Filed: September 28, 2021
    Date of Patent: February 14, 2023
    Assignee: QUANTUMSCAPE BATTERY, INC.
    Inventors: Arnold Allenic, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Sriram Iyer, Shuang Li
  • Patent number: 11489193
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: November 1, 2022
    Assignee: QuantumScape Battery, Inc.
    Inventors: Larry Beck, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H Gardner, Tim Holme, Will Hudson, Sriram Iyer, Oleh Karpenko, Yang Li, Gengfu Xu
  • Publication number: 20220328867
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, where-in these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Application
    Filed: March 30, 2022
    Publication date: October 13, 2022
    Inventors: Larry BECK, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Will HUDSON, Sriram IYER, Oleh KARPENKO, Yang LI, Gengfu XU
  • Publication number: 20220190382
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Application
    Filed: September 28, 2021
    Publication date: June 16, 2022
    Inventors: Arnold ALLENIC, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Sriram IYER, Shuang LI
  • Publication number: 20220118880
    Abstract: Various embodiments herein relate to the design of battery stacks, batteries and battery packs that are able to accommodate volumetric expansion in the battery materials. These designs may be especially useful in connection with batteries having negative electrodes made of lithium metal and/or positive electrodes made of an electrochemically active conversion material. These batteries may expand on the order of 10-40% during cycling. The battery designs disclosed herein include compressible regions that span a wide variety of different designs and implementations.
    Type: Application
    Filed: September 21, 2021
    Publication date: April 21, 2022
    Inventors: Weston Arthur Hermann, William H. Gardner
  • Patent number: 11165096
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: November 2, 2021
    Assignee: QUANTUMSCAPE BATTERY, INC.
    Inventors: Arnold Allenic, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Sriram Iyer, Shuang Li
  • Publication number: 20210273291
    Abstract: Provided herein are electrochemical cells that include a seal impermeable to a liquid electrolyte and that is bonded to a solid-state Li ion-conducting electrolyte in a manner that effectively isolates and protects a Li metal negative electrode from exposure to either, or both, a liquid electrolyte or a gel electrolyte used as a catholyte in the positive electrode. Some of the electrochemical cells include a series of electrochemical stacks, which may be stacked in a variety of configurations including configurations that share a Li metal negative electrode.
    Type: Application
    Filed: March 17, 2021
    Publication date: September 2, 2021
    Inventors: William H. Gardner, Joseph Salvi
  • Publication number: 20210194045
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Application
    Filed: June 23, 2017
    Publication date: June 24, 2021
    Inventors: Larry BECK, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Will HUDSON, Sriram IYER, Oleh KARPENKO, Yang LI, Gengfu XU
  • Publication number: 20210175540
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Application
    Filed: September 11, 2020
    Publication date: June 10, 2021
    Inventors: Arnold ALLENIC, Cheng-Chieh CHAO, Lei CHENG, Niall DONNELLY, William H. GARDNER, Tim HOLME, Sriram IYER, Shuang LI
  • Publication number: 20200395584
    Abstract: Provided herein are electrochemical cells that include a seal impermeable to a liquid electrolyte and that is bonded to a solid-state Li ion-conducting electrolyte in a manner that effectively isolates and protects a Li metal negative electrode from exposure to either, or both, a liquid electrolyte or a gel electrolyte used as a catholyte in the positive electrode. Some of the electrochemical cells include a series of electrochemical stacks, which may be stacked in a variety of configurations including configurations that share a Li metal negative electrode.
    Type: Application
    Filed: November 28, 2018
    Publication date: December 17, 2020
    Inventors: William H. GARDNER, Joseph SALVI
  • Patent number: 10804564
    Abstract: Set forth herein are pellets, thin films, and monoliths of lithium-stuffed garnet electrolytes having engineered surfaces. These engineered surfaces have a list of advantageous properties including, but not limited to, low surface area resistance, high Li+ ion conductivity, low tendency for lithium dendrites to form within or thereupon when the electrolytes are used in an electrochemical cell. Other advantages include voltage stability and long cycle life when used in electrochemical cells as a separator or a membrane between the positive and negative electrodes. Also set forth herein are methods of making these electrolytes including, but not limited to, methods of annealing these electrolytes under controlled atmosphere conditions. Set forth herein, additionally, are methods of using these electrolytes in electrochemical cells and devices. The instant disclosure further includes electrochemical cells which incorporate the lithium-stuffed garnet electrolytes set forth herein.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: October 13, 2020
    Assignee: QuantumScape Corporation
    Inventors: Arnold Allenic, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Sriram Iyer, Shuang Li
  • Publication number: 20200161696
    Abstract: Various embodiments herein relate to the design of battery stacks, batteries and battery packs that are able to accommodate volumetric expansion in the battery materials. These designs may be especially useful in connection with batteries having negative electrodes made of lithium metal and/or positive electrodes made of an electrochemically active conversion material. These batteries may expand on the order of 10-40% during cycling. The battery designs disclosed herein include compressible regions that span a wide variety of different designs and implementations.
    Type: Application
    Filed: January 23, 2020
    Publication date: May 21, 2020
    Inventors: Weston Arthur HERMANN, William H. GARDNER
  • Patent number: 10347937
    Abstract: The instant disclosure sets forth multiphase lithium-stuffed garnet electrolytes having secondary phase inclusions, wherein these secondary phase inclusions are material(s) which is/are not a cubic phase lithium-stuffed garnet but which is/are entrapped or enclosed within a lithium-stuffed garnet. When the secondary phase inclusions described herein are included in a lithium-stuffed garnet at 30-0.1 volume %, the inclusions stabilize the multiphase matrix and allow for improved sintering of the lithium-stuffed garnet. The electrolytes described herein, which include lithium-stuffed garnet with secondary phase inclusions, have an improved sinterability and density compared to phase pure cubic lithium-stuffed garnet having the formula Li7La3Zr2O12.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: July 9, 2019
    Assignee: QuantumScape Corporation
    Inventors: Larry Beck, Cheng-Chieh Chao, Lei Cheng, Niall Donnelly, William H. Gardner, Tim Holme, Will Hudson, Sriram Iyer, Oleh Karpenko, Yang Li, Gengfu Xu
  • Patent number: 10128536
    Abstract: Lithium ion (Li-ion) multi-cell batteries in which the requirements for individual monitoring and controlling charging of each cell, the requirements for monitoring and controlling charge balancing and the effects of repeated charging and discharging are ameliorated are presented. In one or more embodiments, the multi-cell battery includes configuration material that substantially provides a moisture barrier.
    Type: Grant
    Filed: May 21, 2013
    Date of Patent: November 13, 2018
    Assignee: A123 Systems, LLC
    Inventor: William H. Gardner
  • Publication number: 20150155596
    Abstract: Lithium ion (Li-ion) multi-cell batteries in which the requirements for individual monitoring and controlling charging of each cell, the requirements for monitoring and controlling charge balancing and the effects of repeated charging and discharging are ameliorated are presented. In one or more embodiments, the multi-cell battery includes configuration material that substantially provides a moisture barrier.
    Type: Application
    Filed: May 21, 2013
    Publication date: June 4, 2015
    Inventor: William H. Gardner
  • Patent number: 8871373
    Abstract: An insulation portion for an electrochemical cell having a plurality of slots into which bent electrode tabs are slid through during an assembly process of an electrochemical cell. A latch is disposed adjacent the slots and is movable from a resting position to a biased position to engage the electrode tabs. Attachment of the insulation portion to the electrochemical cell and bending of the electrode tabs can be robotically performed, such that controllers of an attachment device and bending device are in communication with each other.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: October 28, 2014
    Assignee: A123 Systems LLC
    Inventors: Charles E. Martin, Lucien Fontaine, William H. Gardner, Keith M. Bibby, Dale Beaver
  • Publication number: 20140093760
    Abstract: Various embodiments herein relate to the design of battery stacks, batteries and battery packs that are able to accommodate volumetric expansion in the battery materials. These designs may be especially useful in connection with batteries having negative electrodes made of lithium metal and/or positive electrodes made of an electrochemically active conversion material. These batteries may expand on the order of 10-40% during cycling. The battery designs disclosed herein include compressible regions that span a wide variety of different designs and implementations.
    Type: Application
    Filed: September 27, 2013
    Publication date: April 3, 2014
    Applicant: QuantumScape Corporation
    Inventors: Weston Arthur Hermann, William H. Gardner