Abstract: A foam roofing underlayment is provided with a reinforcement membrane having an array of fastener elements for engaging fastener elements on a flexible roof membrane. The underlayment is formed by molding foam between the reinforcement membrane and a carrier membrane. The underlayment in secured to the roof using washers having fastener elements for engaging the fastener elements of the flexible roof membrane. An anti-peel flap with fastener elements is provided around the periphery of the washers. A slip sheet is used between the underlayment and the flexible roof membrane to permit accurate positioning of the flexible roof membrane prior to engagement of the fastener elements. The interstices between the fastener elements provide lateral moisture paths to vents in the flexible roof membrane.

Abstract: A method of forming a medical wrap including a flexible, sheet-form substrate with a discrete medical function delivery region having a surface adapted to be placed against a patient's skin to provide a desired medical effect. The substrate carries a field of fibers exposed for engagement by an array of fastener elements. The fastener elements each have a respective stem extending integrally from a band of resin extending along the substrate. The fastener elements are constructed to snag the exposed fibers when the substrate is wrapped about a patient in an overlapping manner, securing the wrap about the patient with the medical function delivery region in a desired position. The wrap is configured for use as a hot or cold pack, a medical dressing, or drug delivery device.

Abstract: A material for covering a surface of a home or building is provided in the form of a flexible laminate having a fastening side comprising a sheet-form fastener component, and an opposite side formed by a sheet of paper laminated to the fastener component to increase the dimensional stability of the fastener component for covering and fastening over a wide area. The fastener component can have either hooks or loops. The laminate is particularly useful for laying flooring with low backlash between adjacent pieces.

Abstract: A sheet-form composite has a paper side and a side having a field of fastener hooks. The paper side has a surface formed to be printable, writeable or photo-developable in the presence of the fastener hooks on the obverse side. Weak hook areas enable support of light weight papers upon loop surfaces that are not designed for hook and loop fastening. Selected bands in which hooks reside enable performing other operations in non-hook areas, with which the hooks would interfere, or would be damaged. The composite is useful for display, sales, advertising or adornment, and is readily fed through standard inkjet and other printers. Images are thus acquired and transferred onto the composite by computer.

Abstract: A method of making a fastener product having discrete regions of fastener element stems extending from a strip-form base includes providing a gap formed along a peripheral surface of a rotating mold roll, the mold roll having a plurality of cavities exposed about the peripheral surface. A sleeve is introduced to the gap. The sleeve is positioned about the mold roll and covers selected cavities. Molten resin is introduced to the gap such that the resin forms at least a part of the strip-form base of the product at the peripheral mold roll surface and at least partially fills a plurality of the cavities to form fastener element stems as projections extending from the strip-form base, while the resin remains blocked from said selected ones by the sleeve. The resin is solidified and stripped from the peripheral surface of the mold roll by pulling the projections from their respective cavities.

Abstract: A method of filling a bag that includes inserting an insulator between first and second side walls of a closure strip and joining an outer surface of the second side wall of the closure strip to an inner surface of a bag wall in a region of the wall behind which the insulator is positioned.

Abstract: Articles having cooperative fasteners are described. The cooperative fasteners comprise an elongated fastening strip with male fasteners extending from a first surface and foam disposed on the first surface, where at least a portion of the foam extends to a height greater than the height of the male fastener elements. In some instances the article is a hat, a mat, a bag, a garment, or a hair roller.

Abstract: A method of fabricating reclosable bags comprising: disposing a releasably engaged closure between a first and a second bag film portions, the closure including a loop-engageable fastener strip comprising an array of loop-engageable fastener elements integrally molded with a sheet-form resin substrate, and a loop strip comprising a plurality of loops carried on a sheet-form resin base; and applying energy to bond the resin substrate of the loop-engageable fastener strip to the first bag film portion and to bond the resin base of the loop strip to the second bag film portion; wherein the loop-engageable fastener strip is not bonded to the loop strip when the energy is applied.

Abstract: Hook-engageable loop materials are provided, which include high bulk yarns. Closure strips employing such materials, and methods of making such materials are also provided.

Abstract: Loop products are provided that include a carrier sheet having a plurality of holes pierced therethrough, a layer of fibers disposed on a first side of the carrier sheet, and a scrim reinforcing layer interposed between the fibers on the first side of the carrier sheet and the carrier sheet. Loops of the fibers extend from the holes on a second side of the carrier sheet, bases of the loops being anchored on the first side of the carrier sheet.

Abstract: A method of filling a bag includes holding the bag open to define a fill path extending past an obverse side of a closure strip, between the closure strip and an opposed wall of the bag, and pouring contents into the open bag through the fill path.

Abstract: A rotating mold roll defines an array of molding cavities. The mold roll is positioned adjacent a pressure device to define a pressure nip. At least one of the mold roll and the pressure device define a molding recess that is larger than the molding cavities. Resin is introduced to the rotating mold roll and pressed into the molding cavities and the molding recess to form discrete projections and a series of discrete, longitudinally spaced apart structural features. The projections and structural features are carried on a continuous sheet-form base. The resin is removed from the mold roll to expose a continuous preform sheet including the base, the projections, and the structural features. The structural features are arranged along the preform sheet in a longitudinally repeating pattern. The preform sheet is separated into multiple discrete products including an array of the projections and at least one of the structural features.

Abstract: Loop materials are provided for touch fastening. The loop materials include a web of nonwoven fibrous material defining a plane, the web including: (a) raised areas, elevated above the plane of the web, defining loops constructed for engagement with male touch fastener elements; (b) rib areas surrounding the raised areas to anchor the loops; and (c) between the rib areas, either open areas, or planar areas that are substantially in the plane of the web.

Abstract: A reclosable bag has opposing broad face panels defining a volume therebetween for holding a quantity of contents, an end of the body forming an expandable gusset between the broad face panels, and a reclosable bag closure between the expandable gusset and a corresponding edge region of one of the broad face panels. When the closure is opened, a bag opening is formed between the expandable gusset and said one of the broad face panels of the bag, to access the bag contents. In one example, the bag has upper and lower expandable gussets, while in another the bag has expandable side gussets. The closure is readily closed without precise alignment and despite the adjacent gusset.

Abstract: A method of packaging a food product for retail sale includes forming a bag of sheet material and inserting a food product into the bag. The bag includes a ventilated, reclosable closure arranged to secure the bag against loss of bag contents that has first and second bands of fastener elements placed to form the ventilated, reclosable closure along an opening of the bag. The closure allows an amount of air into and out of the bag with the bag in a closed position after the bag has been opened at the opening to access the food product. The first band of fastener elements is an array of male fastener elements with stems extending from a base and heads arranged to engage a field of fibers.

Abstract: Lightweight, hook-engageable materials capable of functioning as hook-engageable fasteners are treated and configured for use for economical and attractive displays and decorations. Laminates of the material with various substrates with associated printing are used to form visually attractive point of purchase, merchandise or trade show displays. Self-supporting or stable materials having lettering or designs on their surface are used to form banners or floor coverings. Non-woven materials with varied areal density of fibers perform those functions with particular economy. Low density knit fabrics are also useful according to broad features of the invention. Methods are shown to produce reinforced corrugated board and desirably laminated and printed materials having hook-engageable surfaces.

Abstract: A loop fastener product is formed by needling a batt of fibers through a carrier sheet such as a plastic film, to form loops on the other side of the carrier sheet. A binder, such as a powder resin or plastic film, is placed over the fiber side of the product and fused to the carrier sheet to bond the fibers in place. In some cases the product is needled in only discrete areas, leaving other areas free of loops. The product may be formed into outer covers for disposable diapers. Fibers of one resin are readily combined with films and backings of other resins to produce particularly thin and low weight loop materials.

Abstract: A method of making a fastener product having discrete regions of fastener element stems extending from a strip-form base includes providing a gap formed along a peripheral surface of a rotating mold roll, the mold roll having a plurality of cavities exposed about the peripheral surface. A sleeve is introduced to the gap. The sleeve is positioned about the mold roll and covers selected cavities. Molten resin is introduced to the gap such that the resin forms at least a part of the strip-form base of the product at the peripheral mold roll surface and at least partially fills a plurality of the cavities to form fastener element stems as projections extending from the strip-form base, while the resin remains blocked from said selected ones by the sleeve. The resin is solidified and stripped from the peripheral surface of the mold roll by pulling the projections from their respective cavities.

Abstract: Fastenings, including stretchy or flexible “zebra-like” and “leopard-like” appearing materials, are disclosed having spaced bands or a distribution islands of molded loop-engageable hooks or molded pre-forms for hooks, between which are bands or regions of different character. Molding is by rigid molds filled from the base region of the stems. In embodiments, linear bands or islands of fastener elements are themselves inextensible in the direction of their extent and comprise multiple rows of fastener elements. For ease of forming a uniform, elastically stretchy or flexible product, the bands or islands of fastener elements extend in the machine direction during manufacture.

Abstract: Touch fasteners useful for bags, packaging and other products as well as novel manufacturing of products incorporating such fasteners. A composite touch fastener has a fibrous loop strip partially encapsulated in, or otherwise permanently attached to, resin of a substrate, and an array of loop-engageable fastener elements integrally molded with resin of the substrate. The center portion of the closure seals the bag until it is torn away to expose the mating bands of loops and fastener elements. Methods of applying recloseable touch fasteners, e.g. hook and loop fasteners, to sheet or film include vertical form and fill and horizontal form and fill packaging and pouch making.