Abstract: Disclosed are methods of making dynamoelectric machines which include use of two sheet metal cup-shaped members to form a housing that completely surrounds and encloses the stator. The stator is assembled with a can in such a manner that the core of the stator is completely contained within the can. Thereafter, a cap is positioned at the exposed face of the stator and the cap and can are joined together by a sheet metal fastening technique which displaces material from one superposed sheet into a second sheet of material. The can and cap are precision formed so that they will have precision sized and located bearing receivers and core retention regions. Both the cap and the can are provided with multiple flange locations which are utilized for fastening the can and cap together during the assembly process.

Abstract: A permanent magnet rotor for an electronically commutated motor (ECM) has a core, a plurality of magnetizable elements spaced around the core, and a thin-walled retaining shell which has been stretched around the core and magnetizable elements to hold the elements in position. The rotor is made by an inventive method which involves axially aligning the core and surrounding magnetizable elements with the retaining shell, and cold-pressing the retaining shell over the core and elements to sandwich the elements between the shell and core. The core and magnetizable elements serve as a mandrel about which the shell is reformed in a cold working operation. Other aspects of the invention include the fixturing apparatus used to align the core and magnetizable elements with the retaining shell, and apparatus which is used to evenly space the magnetizable elements around the core and hold the elements in position during at least a portion of the cold-pressing operation.

Abstract: Disclosed are methods of making dynamoelectric machines which include use of two sheet metal cup-shaped members to form a housing that completely surrounds and encloses the stator. The stator is assembled with a can in such a manner that the core of the stator is completely contained within the can. Thereafter, a cap is positioned at the exposed face of the stator and the cap and can are joined together by a sheet metal fastening technique which displaces material from one superposed sheet into a second sheet of material. The can and cap are precision formed so that they will have precision sized and located bearing receivers and core retention regions. Both the cap and the can are provided with multiple flange locations which are utilized for fastening the can and cap together during the assembly process.

Abstract: A permanent magnet rotor for an electronically commutated motor (ECM) has a core, a plurality of magnetizable elements spaced around the core, and a thin-walled retaining shell which has been stretched around the core and magnetizable elements to hold the elements in position. The rotor is made by an inventive method which involves axially aligning the core and surrounding magnetizable elements with the retaining shell, and cold-pressing the retaining shell over the core and elements to sandwich the elements between the shell and core. The core and magnetizable elements serve as a mandrel about which the shell is reformed in a cold working operation. Other aspects of the invention include the fixturing apparatus used to align the core and magnetizable elements with the retaining shell, and apparatus which is used to evenly space the magnetizable elements around the core and hold the elements in position during at least a portion of the cold-pressing operation.

Abstract: A permanent magnet rotor includes a rotor core having an axis of rotation and longitudinally extending radially projecting ribs. A plurality of arcuate magnetic elements are retained against an outer surface of the rotor by a cylindrical shell such that each magnet is disposed between a pair of the ribs. A hardenable adhesive is interposed between the outer surface of the core and the magnets and cooperates with the ribs and magnets to prevent rotational slippage of the magnets relative to the core during rotation of the rotor. Various embodiments utilize different techniques for retaining the components in assembled relation.

Abstract: A permanent magnet rotor includes a rotor core having an axis of rotation and longitudinally extending radially projecting ribs. A plurality of arcuate magnetic elements are retained against an outer surface of the rotor by a cylindrical shell such that each magnet is disposed between a pair of the ribs. A hardenable adhesive is interposed between the outer surface of the core and the magnets and cooperates with the ribs and magnets to prevent rotational slippage of the magnets relative to the core during rotation of the rotor. Various embodiments utilize different techniques for retaining the components in assembled relation.

Abstract: A permanent magnet rotor includes a rotor core having an axis of rotation and longitudinally extending radially projecting ribs. A plurality of arcuate magnetic elements are retained against an outer surface of the rotor by a cylindrical shell such that each magnet is disposed between a pair of the ribs. A hardenable adhesive is interposed between the outer surface of the core and the magnets and cooperates with the ribs and magnets to prevent rotational slippage of the magnets relative to the core during rotation of the rotor. Various embodiments utilize different techniques for retaining the components in assembled relation.

Abstract: A permanent magnet rotor for an electronically commutated motor (ECM) has a core, a plurality of magnetizable elements spaced around the core, and a thin-walled retaining shell which has been stretched around the core and magnetizable elements to hold the elements in position. The rotor is amde by an inventive method which involves axially aligning the core and surrounding magnetizable elements with the retaining shell, and cold-pressing the retaining shell over the core and elements to sandwich the elements between the shell and core. The core and magnetizable elements serve as a mandrel about which the shell is reformed in a cold working operation. Other aspects of the invention include the fixturing apparatus used to align the core and magnetizable elements with the retaining shell, and apparatus which is used to evenly space the magnetizable elements around the core and hold the elements in position during at least a portion of the cold-pressing operation.

Abstract: A permanent magnet rotor for an electronically commutated motor (ECM) has a core, a plurality of magnetizable elements spaced around the core, and a thin-walled retaining shell which has been stretched around the core and magnetizable elements to hold the elements in position. The rotor is made by an inventive method which involves axially aligning the core and surrounding magnetizable elements with the retaining shell, and cold-pressing the retaining shell over the core and elements to sandwich the elements between the shell and core. The core and magnetizable elements serve as a mandrel about which the shell is reformed in a cold working operation. Other aspects of the invention include the fixturing apparatus used to align the core and magnetizable elements with the retaining shell, and apparatus which is used to evenly space the magnetizable elements around the core and hold the elements in position during at least a portion of the cold-pressing operation.

Abstract: Aqueous glyoxylic acid solution is used to absorb sulfur dioxide and sulfur trioxide from a gaseous stream and the absorbed sulfur dioxide being removed from the aqueous glyoxylic acid solution by stripping and the absorbed sulfur trioxide being thereafter removed from the stripped glyoxylic acid solution. In a preferred embodiment, the absorbed sulfur trioxide is removed from the stripped glyoxylic acid solution by precipitation as barium sulfate. Particularly, sulfuric acid or absorbed sulfur trioxide in aqueous glyoxylic acid solutions may be removed by contacting the aqueous glyoxylic acid solutions with a barium compound such as barium hydroxide which is substantially inert to the glyoxylic acid but which precipitates barium sulfate from the aqueous glyoxylic acid solution.

Abstract: A shaft of selected material and of a given desired nominal diameter corresponding to nominal desired shaft extension diameter for a particular motor is cut and then treated with optional operations such as chamfering and washing; grinding; machining of flats; and phosphatizing to inhibit rust. A first accessory member is assembled in a predetermined position by heat shrinking on the shaft; and a rotor body is assembled with the shaft. A second accessory member is also assembled by heat shrinking. For ball bearing applications, concenntric journals are turned on accessory members for the inner races of bearings after the accessory members have been assembled with shaft. The inner races of ball bearings are lightly pressed onto the journals, and rotors, end frames, and stator are assembled. The concentric journals permit press fitting of ball bearings without substantially exceeding 0.0005 of an inch press fit and thus avoid damage to the bearings.

Abstract: Sulfuric acid or absorbed sulfur trioxide in aqueous glyoxylic acid solutions may be removed by contacting the aqueous glyoxylic acid solutions with a barium compound such as barium hydroxide which is substantially inert to the glyoxylic acid but which precipitates barium sulfate from the aqueous glyoxylic acid solution. In a preferred embodiment, aqueous glyoxylic acid solution is used to absorb sulfur dioxide and sulfur trioxide from industrial flue gases and the absorbed sulfur dioxide being removed from the aqueous glyoxylic acid solution by stripping and the absorbed sulfur trioxide being removed from the stripped glyoxylic acid solution by precipitation as barium sulfate.

Abstract: Shaft material of a given desired nominal diameter corresponding to a nominal desired shaft extension diameter for a particular motor is selected; shaft blanks are cut; optional operations such as chamfering and washing, grinding, machining of at least one flat and phosphatizing to inhibit rust are performed; a first accessory member is assembled in a predetermined position by heat shrinking; a rotor body is assembled with shaft; and a second accessory member is assembled by heat shrinking. For ball bearing applications, a person practicing the invention in one form may finish turn concentric journals on accessory members for the inner races of bearings after accessory members have been assembled with a shaft so that inner races of ball bearings may be lightly pressed onto the journals, and the rotor is assembled with end frames and stator. The concentric journals permit a press fit of ball bearings without substantially exceeding .0005 of an inch press fit and thus damage of the bearings is avoided.

Abstract: An electronic packaging system for a digital data processing system is disclosed. The packaging system includes a multi-layer printed circuit mother-board having a plurality of double-ended pass-through electrical male contacts arranged in a plurality of similar patterns. The patterns of male contacts conform to and mate in electrical contact with the pattern of electrical female contacts of an electrical connector assembly. The electrical connector assembly is comprised of an insulative connector body having a mating surface and, parallel thereto, stepped, different-dimensioned, first, second and third bottom edges. Three parallel rows of parallel apertures pass through the connector body from the mating surface to the first, second and third bottom edges for forming three rows of stepped, different-dimensioned length apertures.