Abstract: There is described a process for avoiding dioxane formation during the depolymerization of polyester into glycol and ester components by passing superheated methanol through a reaction mixture containing polyester, oligomer and contaminants that are capable of forming sulfuric or halogen acids, the process comprising the step of adding sufficient base to neutralize any acid formed from the contaminants.

Abstract: A process of recovering components such as ethylene glycol and dimethylterephthalate from scrap polyester. The process steps are: (a) introducing oligomers of ethylene glycol and terephthalate acid or dimethyl terephthalate to a first vessel and heating the oligomers; (b) introducing scrap polyester to the first vessel and forming a startup melt with the oligomers; (c) transferring melt from the first vessel to a second vessel; (d) passing super-heated methanol through the melt in the second vessel to form a final melt comprising low molecular weight polyesters and monomers; (e) transferring final melt from the second vessel to the first vessel; and (f) recovering components from the second vessel.