Abstract: A method of on-press development of a lithographic printing plate having an imaged photosensitive (PS) coating by (a) applying an emulsive film of press ink and fountain onto the entire PS coating; (b) transferring all nonimage areas of the inked PS coating and all of the ink film on the nonimage areas of the PS coating from the plate to a blanket roll while the image areas of the PS coating remain on the substrate, wherein the nonimage areas are transferred to the blanket roll in particulate form without dissolution or dispersion in any ink or fountain; and (c) contacting the blanket roll with a paper leader to further transfer all the ink, fountain water, and particles of nonimage PS coating that were transferred to the blanket roll, from the blanket roll to the paper leader.

Abstract: A printing plate having a substrate and a radiation sensitive, negative working, organic, polymerizable, photosensitive (PS) resin coating non-ionically adhered to the substrate such that the cohesion of the PS coating exceeds the adhesion of the PS coating to the substrate. The PS coating contains active components that participate in radiation induced polymerization, all of which active components are soluble in non-aqueous solvents and none of which active components are soluble or dispersible in any of the group of fluids consisting of water, fountain solution, ink, and press ink. The PS coating has sufficient cohesion and surface tack to adhere to and be mechanically pulled off the substrate by press ink as particulates without dissolution or dispersion into the press ink.

Abstract: On-press development of an imaged printing plate on a plate cylinder, in which ink is applied by an ink form roll, a blanket roll is in contact with the plate, a rubber roll is opposed to the blanket roll, and printable media passes between the blanket roll and the rubber roll. The plate comprises a substrate carrying an imaged coating and nonimage areas. The respective cohesive and adhesive properties of the nonimage and image areas to the applied ink, substrate, blanket roll and printable medium, and the ink to the roll are such that the blanket roll pulls the ink from the plate and the ink pulls the nonimage areas from the substrate as undissolved particles that are transferred by the blanket with the ink to the printable media.

Abstract: On-press development of an imaged printing plate on a plate cylinder, in which ink is applied by an ink form roll, a blanket roll is in contact with the plate, a rubber roll is opposed to the blanket roll, and printable media passes between the blanket roll and the rubber roll. The plate comprises a substrate carrying an imaged coating, in which nonimage areas have cohesion C1, adhesion to the substrate A1, and adhesion to the applied ink A3 and image areas have cohesion C2, adhesion to the substrate A2, and adhesion to the applied ink A4. The ink has cohesion C3 and adhesion A5 to the blanket roll. The nonimage areas have adhesion A6 to the printable medium and the ink has adhesion A7 to the medium. The adhesions and cohesions are such that the blanket roll pulls the ink from the plate and the ink pulls the nonimage areas from the substrate as undissolved particles that are transferred by the blanket with the ink to the printable media.

Abstract: A solvent-soluble, radiation-polymerizable, oleophilic resin coating non-ionically adhered on a hydrophilic substrate can be imagewise exposed to polymerizing radiation and then directly processed by the application of disruptive mechanical forces such as compression or tension to remove the unimaged areas as undissolved particles, using pressurized water and brushing pre-press, or the tack of the ink on-press.

Abstract: A method of on-press development of a lithographic printing plate having an imaged photosensitive (PS) coating by (a) applying an emulsive film of press ink and fountain onto the entire PS coating; (b) transferring all nonimage areas of the inked PS coating and all of the ink film on the nonimage areas of the PS coating from the plate to a blanket roll while the image areas of the PS coating remain on the substrate, wherein the nonimage areas are transferred to the blanket roll in particulate form without dissolution or dispersion in any ink or fountain; and (c) contacting the blanket roll with a paper leader to further transfer all the ink, fountain water, and particles of nonimage PS coating that were transferred to the blanket roll, from the blanket roll to the paper leader.

Abstract: A printing plate having a substrate and a radiation sensitive, negative working, organic, polymerizable, photosensitive (PS) resin coating non-ionically adhered to the substrate such that the cohesion of the PS coating exceeds the adhesion of the PS coating to the substrate. The PS coating contains active components that participate in radiation induced polymerization, all of which active components are soluble in non-aqueous solvents and none of which active components are soluble or dispersible in any of the group of fluids consisting of water, fountain solution, ink, and press ink. The PS coating has sufficient cohesion and surface tack to adhere to and be mechanically pulled off the substrate by press ink as particulates without dissolution or dispersion into the press ink.

Abstract: On-press development of an imaged printing plate on a plate cylinder, in which ink is applied by an ink form roll, a blanket roll is in contact with the plate, a rubber roll is opposed to the blanket roll, and printable media passes between the blanket roll and the rubber roll. The plate comprises a substrate carrying an imaged coating, in which nonimage areas have cohesion C1, adhesion to the substrate A1, and adhesion to the applied ink A3 and image areas have cohesion C2, adhesion to the substrate A2, and adhesion to the applied ink A4. The ink has cohesion C3 and adhesion A5 to the blanket roll. The nonimage areas have adhesion A6 to the printable medium and the ink has adhesion A7 to the medium. The adhesions and cohesions are such that the blanket roll pulls the ink from the plate and the ink pulls the nonimage areas from the substrate as undissolved particles that are transferred by the blanket with the ink to the printable media.

Abstract: Excellent development of planographic printing plates can be achieved by exposing an imaged, negative working, photopolymerizable coating to a high pressure stream of essentially heated but otherwise untreated tap water, whereby the water completely removes only the less cohesive and adhesive (e.g., partially polymerized) regions to the substrate, thereby directly producing a printing plate having an image pattern of highly cohesive and adhesive, oleophilic regions of the coating and hydrophilic regions of the substrate. The coating removal mechanism appears to be due entirely to ablation. The process variables of spray pressure, spray volumetric flow rate, and water temperature can be traded off to achieve one or more targets for plate quality, energy conservation, production rate, and equipment availability.

Abstract: A novel coating for lithographic printing plates can be imagewise exposed to radiation and then directly processed with only water to remove the non-exposed regions of the coating. The coating comprises a polymer, a monomer and/or oligomer, polymerization or cross link initiator, stabilizer, and dye or pigment, such that after imaging, the non-imaged resin areas are removable from the planar surface by penetration of water through the non-imaged coating without dissolution of the resin components of the coating, to form a lithographic printing plate with clearly defined image and non-image areas. The stabilizer is a solvent soluble, partially water soluble, non-polymerizable organic component that enables the coating to be removable by water in the non-cross linked areas.

Abstract: On-press development of an imaged printing plate on a plate cylinder, in which ink is applied by an ink form roll, a blanket roll is in contact with the plate, a rubber roll is opposed to the blanket roll, and printable media passes between the blanket roll and the rubber roll. The plate comprises a substrate carrying an imaged coating, in which nonimage areas have cohesion C1, adhesion to the substrate A1, and adhesion to the applied ink A3 and image areas have cohesion C2, adhesion to the substrate A2, and adhesion to the applied ink A4. The ink has cohesion C3 and adhesion A5 to the blanket roll. The nonimage areas have adhesion A6 to the printable medium and the ink has adhesion A7 to the medium. The adhesions and cohesions are such that the blanket roll pulls the ink from the plate and the ink pulls the nonimage areas from the substrate as undissolved particles that are transferred by the blanket with the ink to the printable media.

Abstract: Excellent development of planographic printing plates can be achieved by exposing an imaged, negative working, photopolymerizable coating to a high pressure stream of essentially untreated tap water, whereby the water completely removes only the less cohesive and adhesive (e.g., partially polymerized) regions to the substrate, thereby directly producing a printing plate having an image pattern of highly cohesive and adhesive, oleophilic regions of the coating and hydrophilic regions of the substrate. The coating removal mechanism appears to be due entirely to ablation. The high pressure stream is preferably delivered to the plate through at least one nozzle having a discharge pressure greater than about 200 psi. Each nozzle preferably has a spray pattern that impinges the plate over a substantially rectangular region of the plate, and the nozzle and plate translate relative to each other.

Abstract: Excellent development of planographic printing plates can be achieved by exposing an imaged, negative working, photopolymerizable coating to a high pressure stream of essentially untreated tap water, whereby the water completely removes only the less cohesive and adhesive (e.g., partially polymerized) regions to the substrate, thereby directly producing a printing plate having an image pattern of highly cohesive and adhesive, oleophilic regions of the coating and hydrophilic regions of the substrate. The coating removal mechanism appears to be due entirely to ablation. The high pressure stream is preferably delivered to the plate through at least one nozzle having a discharge pressure greater than about 200 psi. Each nozzle preferably has a spray pattern that impinges the plate over a substantially rectangular region of the plate, and the nozzle and plate translate relative to each other.

Abstract: Excellent development of photosensitive coatings on planographic printing plates is achieved by directing a dynamic flow of fresh alkaline developer solution that impinges on a target area of the coating extending the width of the plate and floods the target area with a turbulent flow. At sufficient volumetric flow rate, the developer solution at the target area is constantly displaced during the development time, whereby no boundary layer forms on and travels with the plate during the development time and thus the target area is always in contact with fresh developer solution.

Abstract: Excellent development of photosensitive coatings on planographic printing plates is achieved by directing a dynamic flow of fresh alkaline developer solution that impinges on a target area of the coating extending the width of the plate and floods the target area with a turbulent flow. At sufficient volumetric flow rate, the developer solution at the target area is constantly displaced during the development time, whereby no boundary layer forms on and travels with the plate during the development time and thus the target area is always in contact with fresh developer solution.

Abstract: An imaged plate processor for covering the imaged coating with a turbulent flow of fresh developer solution for a short dwell time, and which preferably can be modified by the end user for development of a wide range of plates. The processor comprises a flat support surface for the plate, a plate feeder to the support surface, a plate transporter, and a nozzle array oriented to discharge developer solution onto a plate as the plate moves along the support surface. A source of fresh developer solution is connected to a pump for pressurizing the developer in the nozzle array in the range of about 5 to 250 psi, whereby fresh developer solution is directed from the nozzles as a pressurized flow pattern transversely onto the plate. A continual flow of fresh developer solution impinges on successive areas of the plate. Adjustable variables for accommodating a variety of plates include at least one of spray pressure and plate transport speed.

Abstract: A process for developing an imaged lithographic printing plate, including the step of delivering developing fluid to the plate at a high volumetric flow rate for a short dwell time such that the non-image is completely solubilized while the image remains unaffected by the developing fluid. At sufficient volumetric flow rate, the developer solution at the target area is constantly displaced during the development time, whereby no boundary layer forms on and travels with the plate during the development time and thus the target area is always in contact with fresh developer solution.

Abstract: In a system and process for developing an imaged plate by contacting the plate with an alkaline developer, contained in a developer tank having a cover spaced over the developer level, the space between the developer level and cover is maintained at a concentration of carbon dioxide below ambient for a substantial portion of each day. Preferably, active carbon dioxide control is implemented in the space at least during idle periods, to maintain the concentration of carbon dioxide below about 100 ppm, preferably in the range of 0-10 ppm. The system has a first conduit with an extraction port in the space and a second conduit with a return port in the space. A canister or closed vessel of carbon dioxide scavenger material in the form of pellets or a strong alkaline solution, is fluidly connected between the conduits.

Abstract: In a system and process for developing an imaged plate by contacting the plate with an alkaline developer, contained in a developer tank having a cover spaced over the developer level, the space between the developer level and cover is maintained at a concentration of carbon dioxide below ambient for a substantial portion of each day. Preferably, active carbon dioxide control is implemented in the space at least during idle periods, to maintain the concentration of carbon dioxide below about 100 ppm, preferably in the range of 0-10 ppm. The system has a first conduit with an extraction port in the space and a second conduit with a return port in the space. A canister of carbon dioxide scavenger material is fluidly connected between the conduits. A motorized air handling device fluidly connected with the conduits and scavenger material, draws air out of the space, passes the drawn air through the canister, and delivers the scavenged air back into the space.

Abstract: The invention relates to the development of lithographic printing plates and comprises the application of a thin film of developer solution to each plate in a controlled manner using a jetting printhead. Sensors and control means activate and deactivate the jetting printhead in response to the presence or absence of a plate. The developer is allowed to dwell on the plate as it is conveyed across a support structure for a sufficient time to allow for percolation into and/or dissolution of the soluble areas of the coating and is then washed off and sent to waste.