Abstract: An inserter input system including a web feeder providing a web of printed material to be split by a web slitting knife along the web's direction of travel. The split web is then cut transverse to the direction of travel by a rotary cutter operating at a first velocity, resulting in side-by-side individual sheets. Downstream of the rotary cutter, a right angle turn mechanism receives each of the side-by-side sheets and reorients them by ninety degrees. Further the right angle turn reorients the sheets into a serial shingled arrangement. A high speed separation nip pulls individual shingled sheets out from the shingled arrangement. The speed of the separation nip is such that a predetermined gap between the previously shingled sheets is formed.

Abstract: A method and system are disclosed for delivering and feeding a stack of paper to a high-speed sheet feeder. A sheet handling cart is removably connectable to a docking station attached to the high-speed sheet feeder. The sheet handling cart comprises a paper trough which is liftable from the rest of the cart. The paper trough has a trough bottom which longitudinally forms an elongated opening narrower than the bottom of the paper trough, the elongated opening being dimensioned to accommodate a conveyor belt that will protrude upward through the rectangular opening, after the paper trough is lifted from the rest of the cart, in order to advance the stack of paper toward the high-speed sheet feeder.

Abstract: A sheet feeder for feeding sheets from a sheet stack, having a feed deck for supporting the sheet stack and a pair of spaced apart parallel guide rails on the feed deck for receiving the sheet stack between the guide rails. A sheet feeding assembly is mounted in proximity to a sheet feeding end of the feed deck and is operative to feed individual lowermost sheets from the sheet stack, the sheet feeding assembly including a continuously rotating feed drum having an inner and outer circumference and a plurality of suction openings and a vacuum assembly received in the inner circumference of the feed drum and having at least one rotating cylinder coupled to a vacuum source and movable between an actuated position for drawing air downward through the portion of the feed drum extending above the planar surface of the feed deck and a default position preventing the drawing of air through the feed drum when a vacuum is applied to the at least one rotating cylinder.

Abstract: A separator assembly operative to separate and feed individual documents from a storage tray of an inset feeder apparatus. The separator assembly including an adjustment assembly configured to adjustably position the separator roller relative to the separator stone. The separator assembly further includes a leverage assembly configured to raise the separator roller from an adjusted position to a height suitable for clearing a paper jam and to return the separator roller to the adjusted position relative to the separator stone. The leverage assembly and adjustment assembly both having respective operator actuated mechanisms positioned atop one of the first and second side portions of the feeder apparatus.

Abstract: A sheet feeder for feeding sheets from a sheet stack, having a feed deck for supporting the sheet stack and a pair of spaced apart parallel guide rails on the feed deck for receiving the sheet stack between the guide rails. A sheet feeding assembly is mounted in proximity to a sheet feeding end of the feed deck and is operative to feed individual lowermost sheets from the sheet stack, the sheet feeding assembly including a continuously rotating feed drum having an inner and outer circumference and a plurality of suction openings and a vacuum assembly received in the inner circumference of the feed drum and having at least one rotating cylinder coupled to a vacuum source and movable between an actuated position for drawing air downward through the portion of the feed drum extending above the planar surface of the feed deck and a default position preventing the drawing of air through the feed drum when a vacuum is applied to the at least one rotating cylinder.

Abstract: The present invention relates to a sheet material feeder apparatus that includes a first feeder assembly positioned on an exit area of a sheet material storage compartment, which first feeder assembly is operative to provide a first driving force to a sheet material disposed in the storage compartment so as to convey the sheet material from the exit area of the storage compartment onto the main deck of an inserter system. The feeder apparatus further includes a second feeder assembly positioned on the main deck of the inserter system, which second feeder assembly is operative to provide a second driving force to the sheet material conveying through the first feeder assembly such that the sheet material is combined with the other sheet materials conveying along the main deck of the inserter system.